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Oil Pan: Installation

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    NOTE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges, which make leak paths. Use a plastic scraping tool to remove traces of sealant.
    Fig 1: Removing Traces Of Sealant From Oil Pan Using Plastic Scraping Tool
    G08063133Courtesy of FORD MOTOR CO.
  1. Plastic scraper.
  2. NOTE: If the oil pan is not secured within 10 minutes of sealant application, the sealant must be removed and the sealing area cleaned with metal surface prep. Allow to dry until there is no sign of wetness, or 10 minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage.
    Fig 2: Applying Bead Of Silicone Gasket And Sealant To Oil Pan-To-Engine Block And Oil Pan-To-Engine Front Cover Mating Surface
    G08063134Courtesy of FORD MOTOR CO.
  3. Apply a continuous bead of the specified diameter from the specified tube.

    Material  : Silicone Gasket and Sealant / TA-30 (WSE-M4G323-A4)

    Material  : Motorcraft® Metal Surface Prep / ZC-31-A

  4. NOTE: Only tighten the bolts finger tight at this stage.
    Fig 3: Locating Oil Pan Bolts
    G08063132Courtesy of FORD MOTOR CO.
  5. NOTE: The engine front cover-to-oil pan fasteners must be tightened first to align the front surface of the oil pan flush with the front surface of the engine block.
    Fig 4: Locating Engine Front Cover-To-Oil Pan Fasteners
    G08063131Courtesy of FORD MOTOR CO.
  6. Torque  : 10 Nm
  7. Torque  : 20 Nm
    Fig 5: Identifying Oil Pan Bolts Tightening Sequence
    G08063137Courtesy of FORD MOTOR CO.
  8. Alternate tightening the LH bellhousing-to-engine and RH engine-to-bellhousing lower bolts to draw the transaxle and engine together.

    Torque  : 48 Nm

    Fig 6: Locating LH Bellhousing-To-Engine And RH Engine-To-Bellhousing Lower Bolts
    G08063138Courtesy of FORD MOTOR CO.
  9. Torque  : 48 Nm
    Fig 7: Locating Oil Pan-To-Bellhousing Bolt
    G08063139Courtesy of FORD MOTOR CO.
  10. Torque  : 48 Nm
    Fig 8: Locating Engine-To-Transaxle Bolt
    G08063140Courtesy of FORD MOTOR CO.
  11. Torque  : 48 Nm
    Fig 9: Locating Bellhousing-To-Oil Pan Bolts And Nut
    G08063129Courtesy of FORD MOTOR CO.
  12. Torque  : 25 Nm
    Fig 10: Locating A/C Compressor Bolts And Stud
    G08063142Courtesy of FORD MOTOR CO.
    1. Torque  :

      Stage 1: 30 Nm

      Stage 2: 270°

    2. Torque  : 85 Nm
    Fig 11: Locating Transaxle Support Insulator Bracket Nuts And Bolt
    G08063143Courtesy of FORD MOTOR CO.
    1. If equipped.
    Fig 12: Identifying Transmission Support Bracket
    G08064940Courtesy of FORD MOTOR CO.
    1. Torque  : 25 Nm
    2. Torque  : 24 Nm
    Fig 13: Locating Turbocharger Bracket Nuts
    G08063798Courtesy of FORD MOTOR CO.
    1. Torque  : 10 Nm
    Fig 14: Locating Hose Clamps And Pipe Bracket Bolts
    G08063796Courtesy of FORD MOTOR CO.
  13. Fig 15: Locating Hose Clamps
    G08063121Courtesy of FORD MOTOR CO.
  14. Refer to: AIR CONDITIONING (A/C) COMPRESSOR BELT .
  15. Fig 16: Locating Underbody Shield Bolts
    G08064967Courtesy of FORD MOTOR CO.
  16. Torque  : 48 Nm
    Fig 17: Locating Upper Bellhousing-To-Engine Bolts
    G08064894Courtesy of FORD MOTOR CO.
  17. Install the following items:
    1. Refer to: AIR CLEANER OUTLET PIPE .
    2. Refer to: AIR CLEANER .
  18. Fig 18: Identifying Oil Level Dip Stick
    G08063117Courtesy of FORD MOTOR CO.
  19. Fill the engine with clean engine oil.

    Material  : Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil / XO-5W30-QSP (WSS-M2C946-A)