Muffler and Tailpipe: Removal
WARNING: This page is about a different car, the 2016 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:
Before beginning any service procedure in this service information, refer to Safety Warnings in General Information. Failure to follow this instruction may result in serious personal injury.
- 1.
Refer to: Health and Safety Precautions
- 2.
With the vehicle in NEUTRAL, position it on a hoist. REFER to: Jacking and Lifting - Overview
- 3.NOTE: Do not forcibly bend or twist the exhaust flexible pipe. Failure to follow these instructions may cause damage to the flexible pipe.
Support the exhaust flexible pipe with a support wrap or suitable splint. Use the General Equipment: Cable Ties
- 4.NOTE: Failure to tighten the catalytic converter manifold-to-muffler and tailpipe nuts to specification in this sequence may cause the catalytic converter manifold-to-muffler and tailpipe flange to develop an exhaust leak.NOTE: Always install new fasteners and gaskets as indicated. Clean flange faces prior to new gasket installation to make sure of proper sealing.
- During installation, install 2 new catalytic converter manifold-to-muffler and tailpipe nuts and tighten in 2 stages in the sequence shown. Remove and discard the nuts and gasket.
Torque: 35 lb.ft (48 Nm)
- Position back the exhaust system.
- During installation, install 2 new catalytic converter manifold-to-muffler and tailpipe nuts and tighten in 2 stages in the sequence shown. Remove and discard the nuts and gasket.
- 5.
Carefully cut the exhaust hanger isolators, unhook the muffler assembly and exhaust flexible pipe.