Input Shaft: Assembly

WARNING: This page is about a different car, the 2015 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.

1.

NOTE: Use vise jaw protectors or damage to the splines can occur.
- 1.
  
  Install the input shaft in a vice. Use the General Equipment: Vise
- 2.
  
  Use vice jaw protectors. Use the General Equipment: Vise Jaw Protectors

Courtesy of FORD MOTOR COMPANY

2.

Lubricate the parts in transmission fluid and install the 3rd gear bearing, 3rd gear and 3rd gear synchronizer assembly.
Material: Motorcraft ® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

Courtesy of FORD MOTOR COMPANY

3.

Using the special tools, install the 3rd-4th gear synchronizer hub. Use Special Service Tool: 205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft.

Courtesy of FORD MOTOR COMPANY

4.
- 1.
  
  Install the 3rd-4th gear synchronizer sleeve.
- 2.
  
  Lubricate the 3rd-4th gear synchronizer sleeve detents in transmission fluid and install them so they fit in the 3rd-4th gear synchronizer hub as shown below.
  Material: Motorcraft ® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

Courtesy of FORD MOTOR COMPANY

5.
- 1.
  
  Install the 3rd-4th gear synchronizer hub snap ring.
- 2.
  
  Lubricate the parts in transmission fluid and install the 4th gear synchronizer assembly and install 4th gear.
  Material: Motorcraft ® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

Courtesy of FORD MOTOR COMPANY

6.
- 1.
  
  NOTE: Make sure that the components are installed to the position noted during removal.
Install the 4th gear retainer.

2.

Lubricate the parts in transmission fluid and install 5th gear and the 5th gear synchronizer assembly.
Material: Motorcraft ® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

Courtesy of FORD MOTOR COMPANY

7.

Using the special tools, install the 5th-6th gear synchronizer hub. Use Special Service Tool: 205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft. Use the General Equipment: Hydraulic Press

Courtesy of FORD MOTOR COMPANY

8.
- 1.
  
  Install the 5th-6th gear synchronizer sleeve.
- 2.
  
  Lubricate the 5th-6th gear synchronizer sleeve detents in transmission fluid and install them so they fit in the 5th-6th gear synchronizer hub as shown below.
  Material: Motorcraft ® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

Courtesy of FORD MOTOR COMPANY

9.
- 1.
  
  Install a new 5th-6th gear synchronizer hub snap ring.
- 2.
  
  Lubricate the parts in transmission fluid and install the 6th gear synchronizer assembly and install 6th gear.
  Material: Motorcraft ® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

Courtesy of FORD MOTOR COMPANY

10.

Using the special tools, install the rear bearing. Use Special Service Tool: 205-D015 (D80L-630-4) Step Plate. Use the General Equipment: Hydraulic Press

Courtesy of FORD MOTOR COMPANY

11.

Install a new rear bearing bolt.
Torque: 81 lb.ft (110 Nm)

Courtesy of FORD MOTOR COMPANY

12.
- 1.
  
  Position the front bearing on the input shaft.
- 2.
  
  Using the special tools, install the front bearing. Use Special Service Tool: 307-679 Installer, Countershaft Needle Bearing. Use the General Equipment: Hydraulic Press
- 3.
  
  Install a new snap ring.

Courtesy of FORD MOTOR COMPANY