Output Shaft Seal: Installation

Install the new collapsible spacer.
Using the 308-430 , install the output shaft seal.

Fig 1: Installing Output Shaft Seal Using Tool 308-430
Courtesy of FORD MOTOR CO.
NOTE: Install the output pinion flange to engage the spline as previously marked.

Install the output pinion flange.
NOTE: Refer to the rotational torque previously recorded with the Nm (lb-in) torque wrench. Tighten the pinion nut in small increments until it is within 0 Nm (3 lb-in) of the reference measurement. If 0 Nm (3 lb-in) is exceeded, then the collapsible spacer will be damaged and a new collapsible spacer will be required.

Using the 205-126 (T78P-4851-A) to hold the output pinion flange, install and tighten the new pinion flange nut.

Fig 2: Holding Output Pinion Flange Using Drive Pinion Flange Holding Fixture
Courtesy of FORD MOTOR CO.
Using the index mark, position the driveshaft and install the 4 driveshaft-to-PTU output flange bolts.
- Tighten to 70 Nm (52 lb-ft).
Fill the PTU as necessary. REFER to Power Transfer Unit (PTU) Draining and Filling .