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Home >> Ford >> 2012 >> Explorer Limited, 3.5 8, AWD >> Repair and Diagnosis >> Transmission >> Transfer Case - Power Transfer Unit >> Removal And Installation >> Input Shaft Seal >> Installation

Input Shaft Seal: Installation

  1. Clean the PTU input shaft opening.
    Fig 1: Inspecting Power Transfer Unit Input Shaft
    G07810575Courtesy of FORD MOTOR CO.
  2. Position the inner seal above the PTU input shaft opening with the spring facing toward the PTU. Using 308-777  /4 and 205-153  (T80T-4000-W), install the seal.
    Fig 2: Installing Inner Seal Using Seal Installer And Handle
    G07810576Courtesy of FORD MOTOR CO.
  3. Position the outer seal above the PTU input shaft opening with the spring facing away from the PTU. Using 308-777  /5 and 205-153  (T80T-4000-W), install the seal.
    Fig 3: Installing Outer Seal Using Seal Installer And Handle
    G07810577Courtesy of FORD MOTOR CO.
  4. Install the new compression seal.
    Fig 4: View Of Compression Seal
    G07795468Courtesy of FORD MOTOR CO.
  5. Install the PTU. REFER to Power Transfer Unit (PTU) .
  6. Fill the PTU as necessary. REFER to Power Transfer Unit (PTU) Draining and Filling .