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Home >> Ford >> 2012 >> Explorer Limited, 3.5 8, AWD >> Repair and Diagnosis >> Transmission >> Transfer Case - Power Transfer Unit >> General Procedures >> Power Transfer Unit (PTU) Draining and Filling >> General Procedure

General Procedure

NOTE: Install a new PTU any time the PTU has been submerged in water.
NOTE: PTU 's equipped with a drain plug are serviceable in the vehicle. They do not require PTU removal.
NOTE: Do not drain the PTU unless contamination is suspected. To drain the PTU fluid on PTU 's without a drain plug, remove the PTU from the vehicle. The fluid that is drained may appear black and have a pungent odor. Do not mistake this for contaminated fluid. REFER to Power Transfer Unit (PTU) .
NOTE: Fill level checks are done in-vehicle only. Let the vehicle sit 10 minutes after the road test before checking the fluid level.
  1. With the vehicle in NEUTRAL, position it on a hoist. REFER to JACKING AND LIFTING for lifting points.
  2. NOTE: Clean the area around the fill plug before removing.

    Remove and discard the fill plug.

    Fig 1: View Of PTU Filler Plug
    G06064372Courtesy of FORD MOTOR CO.
  3. With the vehicle on a flat, level surface, fill the PTU. The fluid must be even with the bottom of the fill opening.
    • Fluid capacity is 0.53 L (0.56 qt).
  4. Install a new fill plug.
    • Tighten to 20 Nm (177 lb-in).