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Thermal Bypass Valve - 2.0L GTDI: Installation

  1. Fig 1: Connecting Transmission Fluid Thermal Bypass Valve To Cooler Inlet And Outlet Hoses
    G08032476Courtesy of FORD MOTOR CO.
    • Torque: 9 Nm (80 lb-in).
      Fig 2: Locating Transmission Fluid Thermal Bypass Mounting Nuts
      G08032472Courtesy of FORD MOTOR CO.
  2. Fig 3: Locating Cooler Hose Secondary Latches
    G08032471Courtesy of FORD MOTOR CO.
    • Torque: 30 Nm (22 lb-ft).
      Fig 4: Thermal Bypass Valve Upper Line Connections
      G08032503Courtesy of FORD MOTOR CO.
  3. Install the ACL assembly. REFER to INTAKE AIR SYSTEM COMPONENTS - EXPLODED VIEW .
  4. Fill the transmission with Motorcraft® MERCON® LV Automatic Transmission Fluid and verify correct operation. REFER to TRANSMISSION FLUID LEVEL CHECK .