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Home >> Ford >> 2012 >> Explorer Limited, 3.5 8, AWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission (6F50/6F55) -- Explorer >> Disassembly And Assembly Of Subassemblies >> Torque Converter Housing >> Assembly

Torque Converter Housing: Assembly

  1. NOTE: Temporarily install the differential and the transfer shaft in the transmission case.
    G08412968Courtesy of FORD MOTOR CO.
  2. Special Tool(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591 (307-591/1 and 307-591/2)
    G08412969Courtesy of FORD MOTOR CO.
  3. Special Tool(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (studs)
    G08412970Courtesy of FORD MOTOR CO.
  4. NOTE: Make sure that the silicone has been cleaned off the machined surface of the transmission case and the torque converter housing before installing the Differential/Transfer Gear Bearing Shim Gauge 307-591/3 (4 spacers) or the preload measurement may be inaccurate.

    Special Tool(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (4 spacers)

    G08412971Courtesy of FORD MOTOR CO.
  5. G08412972Courtesy of FORD MOTOR CO.
  6. Special Tools(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (remaining 4 spacers, bolts and washers)
    • Tighten to 24 Nm (18 lb-ft).
      G08412973Courtesy of FORD MOTOR CO.
  7. Special Tools(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (4 nuts and washers)
    • Tighten to 24 Nm (18 lb-ft).
      G08412974Courtesy of FORD MOTOR CO.
  8. Rotate the transfer shaft and the differential several times to seat the bearing cups.
    G08412975Courtesy of FORD MOTOR CO.
  9. Measure and record the smallest and largest preload gap on the Shim Gauge, Differential/Transfer Gear Bearing 307-591/1. Average the 2 measurements to get the thickness of the differential bearing preload shim. Refer to SPECIFICATIONS  in this information for the differential bearing preload shim part number.

    General Equipment: Feeler Gauge.

    G08412976Courtesy of FORD MOTOR CO.
  10. Measure and record the smallest and largest preload gap on Shim Gauge, Differential/Transfer Gear Bearing 307-591/2. Average the 2 measurements to get the thickness of the transfer shaft bearing preload shim. Refer to SPECIFICATIONS  in this information for the transfer gear bearing preload shim part number.

    General Equipment: Feeler Gauge.

    G08412977Courtesy of FORD MOTOR CO.
  11. Special Tool(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (4 nuts, bolts and spacers and 8 washers)
    G08412978Courtesy of FORD MOTOR CO.
  12. Special Tool(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (4 spacers)
    G08412971Courtesy of FORD MOTOR CO.
  13. Special Tool(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (4 studs)
    G08412970Courtesy of FORD MOTOR CO.
  14. Special Tool(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/1 and 307-591/2
    G08412969Courtesy of FORD MOTOR CO.
  15. G08412968Courtesy of FORD MOTOR CO.
  16. Assemble the torque converter housing. Refer to TORQUE CONVERTER HOUSING .
  17. Special Tool(s): Handle 205-153 (T80T-4000-W), Oil Dam Seal Installer 307-583
    G08412941Courtesy of FORD MOTOR CO.
  18. NOTE: Support the torque converter housing using blocks of wood, or damage to the torque converter housing may occur.

    Special Tool(s): Handle 205-153 (T80T-4000-W), Oil Dam Seal Installer 307-583

    G08412984Courtesy of FORD MOTOR CO.
  19. Inspect the transfer shaft fluid dam to be sure it is seated evenly into the torque converter housing. Visual check.
    G08412985Courtesy of FORD MOTOR CO.
  20. G08412986Courtesy of FORD MOTOR CO.
  21. Special Tool(s): Bearing Cup Installer 307-576

    General Equipment: Shop Press

    G08412987Courtesy of FORD MOTOR CO.
  22. G08412967Courtesy of FORD MOTOR CO.
  23. Special Tool(s): Bearing Cup Installer 307-576
    G08412989Courtesy of FORD MOTOR CO.
  24. Special Tool(s): Bearing Cup Installer 307-576, Installer, Transfer Gear Bearing 307-541, Drawbar 204-029
    G08412990Courtesy of FORD MOTOR CO.
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