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Side Air Bag Module: Removal

WARNING: Always carry or place a live air bag module with the air bag and deployment door/trim cover/tear seam pointed away from the body. Do not set a live air bag module down with the deployment door/trim cover/tear seam face down. Failure to follow these instructions may result in serious personal injury in the event of an accidental deployment.
WARNING: Never probe the electrical connectors on air bag, Safety Canopy® or side air curtain modules. Failure to follow this instruction may result in the accidental deployment of these modules, which increases the risk of serious personal injury or death.
WARNING: Front seat backrest trim covers installed on seats equipped with seat side air bags cannot be repaired. A new trim cover must be installed. Cleaning is permissible. Failure to follow these instructions may result in the seat side air bag module deploying incorrectly and increase the risk of serious personal injury or death in a crash.
NOTE: If a side air bag deployment took place, install a new seat backrest foam pad, backrest cover, deployment chute and side air bag module and nuts. Replace the seat backrest frame if necessary. REFER to SEATING - 1ST ROW for additional information concerning the installation of a new side air bag.
NOTE: The air bag warning indicator illuminates when the correct RCM fuse is removed and the ignition is on.
NOTE: The SRS must be fully operational and free of faults before releasing the vehicle to the customer.
  1. Remove the front seat. REFER to SEAT .
  2. Detach the backrest cover from the cushion cover.
    Fig 1: Identifying Cushion Cover
    G07428236Courtesy of FORD MOTOR CO.
  3. Disconnect and detach the electrical connectors and wire harnesses. Detach the backrest and cushion cover retainers and route out the wire harnesses.
    Fig 2: Identifying Electrical Connectors And Wire Harnesses
    G07428237Courtesy of FORD MOTOR CO.
  4. Detach the backrest cover lower J-clips, route out the wire harnesses, invert the backrest cover and remove the 3 first row hog rings.
    Fig 3: Locating First Row Hog Rings
    G06063838Courtesy of FORD MOTOR CO.
  5. Invert the backrest cover and remove the 3 second row hog rings.
    Fig 4: Locating Second Row Hog Rings
    G06063839Courtesy of FORD MOTOR CO.
  6. Detach the side air bag jumper harness from the backrest frame.
  7. Remove the 2 side air bag module nuts and separate the side air bag module from the backrest frame.
  8. Remove the side air bag module, jumper harness and deployment chute from the backrest.
  9. Remove the side air bag module and jumper harness from the deployment chute.
  10. Lift the locking wedge and disconnect the side air bag module electrical connector.
    Fig 5: Locating Side Air Bag Module Locking Button
    G06940244Courtesy of FORD MOTOR CO.