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Home >> Ford >> 2012 >> Explorer Limited, 3.5 8, AWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Auxiliary Climate Control >> Diagnostic Routine(S) >> Diagnostic Routine E >> Pinpoint Test

Pinpoint Test

  1. CHECK THE CIRCUIT BETWEEN THE HVAC MODULE AND THE AUXILIARY CLIMATE CONTROL ASSEMBLY FOR A SHORT TO VOLTAGE
    1. Ignition OFF.
    2. Disconnect: Auxiliary Climate Control Assembly.
    3. Disconnect: HVAC Module C228B.
    4. Ignition ON.
    5. Measure:
      HVAC Module Ground
      G08033680
      G08031601
      C228B Ground
      Pin Circuit Measurement / Action Pin Circuit
      24 VHA38 (VT/GN)
      G08033411
      - Ground
      14 VHA39 (BN/BU) - Ground
      5 VHA25 (BN/VT) - Ground
      11 CHA37 (WH) - Ground
      10 CHA36 (GY/BN) - Ground
      9 CHA35 (BU/BN) - Ground

      Is voltage present on any of the circuits? 

      • Yes:  REPAIR the circuit in question.
      • No  : GO to .
  2. CHECK THE CIRCUIT BETWEEN THE HVAC MODULE AND THE AUXILIARY CLIMATE CONTROL ASSEMBLY FOR A SHORT TO GROUND
    1. Ignition OFF.
    2. Measure:
      HVAC Module Ground
      G08033680
      G08031601
      C228B Ground
      Pin Circuit Measurement / Action Pin Circuit
      24 VHA38 (VT/GN)
      G08031553
      - Ground
      14 VHA39 (BN/BU) - Ground
      5 VHA25 (BN/VT) - Ground
      11 CHA37 (WH) - Ground
      10 CHA36 (GY/BN) - Ground
      9 CHA35 (BU/BN) - Ground

      Are the resistances greater than 10, 000 ohms? 

      • Yes:  GO to .
      • No  : REPAIR the circuit in question.
  3. CHECK THE CIRCUIT BETWEEN THE HVAC MODULE AND THE AUXILIARY CLIMATE CONTROL ASSEMBLY FOR AN OPEN
    1. Disconnect: HVAC Module C228B.
    2. Measure:
      HVAC Module Auxiliary Climate Control Assembly
      G08033680
      G08033944
      C228B C3198
      Pin Circuit Measurement / Action Pin Circuit
      24 VHA38 (VT/GN)
      G08031553
      2 VHA25 (BN/VT)
      14 VHA39 (BN/BU) 3 VHA25 (BN/VT)
      5 VHA25 (BN/VT) 4 VHA25 (BN/VT)
      11 CHA37 (WH) 6 VHA25 (BN/VT)
      10 CHA36 (GY/BN) 7 VHA25 (BN/VT)
      9 CHA35 (BU/BN) 8 VHA25 (BN/VT)
      HVAC Module Auxiliary Climate Control Assembly
      G08033466
      G08033944
      C228A C3198
      Pin Circuit Measurement / Action Pin Circuit
      24 LH111 (BN/WH)
      G08031553
      5 LH111 (BN/WH)
      23 RH111 (GY/BU) 1 RH111 (GY/BU)

      Are the resistances less than 3 ohms? 

      • Yes:  INSTALL a new auxiliary climate control assembly. REFER to Auxiliary Climate Control Assembly . TEST the system for normal operation. If the condition returns, GO to .
      • No  : REPAIR the circuit in question.
  4. CHECK FOR CORRECT HVAC MODULE OPERATION
    1. Ignition OFF.
    2. Disconnect and inspect all HVAC module connectors.
    3. Repair:
      • corrosion (install new connector or terminals - clean module pins)
      • damaged or bent pins - install new terminals/pins
      • pushed-out pins - install new pins as necessary
    4. Reconnect the HVAC module connectors. Make sure they seat and latch correctly.
    5. Operate the system and determine if the concern is still present.

      Is the concern still present?