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Home >> Ford >> 2012 >> Explorer Limited, 3.5 8, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Engine Mechanical - 2.0L-GTDI) >> Removal And Installation >> Oil Pan >> Removal

Oil Pan: Removal

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  1. With the vehicle in NEUTRAL, position it on a hoist. REFER to JACKING AND LIFTING for lifting points.
  2. Remove the oil level indicator.
    Fig 1: Identifying Oil Level Indicator
    G08028664Courtesy of FORD MOTOR CO.
  3. Remove the engine ACL and ACL outlet pipe assembly. REFER to INTAKE AIR SYSTEM COMPONENTS - EXPLODED VIEW .
  4. NOTE: To prevent damage to the transmission, do not loosen the transmission-to-engine bolts more than 5 mm (0.197 in).

    Loosen the 5 upper bellhousing-to-engine bolts 5 mm (0.197 in).

    Fig 2: Locating Upper Bellhousing-To-Engine Bolts
    G08028665Courtesy of FORD MOTOR CO.
  5. Remove the engine roll restrictor. REFER to TRANSMISSION SUPPORT INSULATOR -- ANTI-ROLL FWD .
  6. Remove the catalytic converter. REFER to CATALYTIC CONVERTER - 2.0L GTDI .
  7. Rotate the accessory drive belt tensioner counterclockwise and remove the accessory drive belt from the A/C  compressor.
    Fig 3: Rotating Accessory Drive Belt Tensioner Counterclockwise
    G08033341Courtesy of FORD MOTOR CO.
  8. Disconnect the 2 A/C  compressor electrical connectors.
    • Detach the wiring harness retainer from the A/C  tube stud bolt.
    Fig 4: Locating A/C Compressor Electrical Connector And Tube Stud Bolt
    G08028667Courtesy of FORD MOTOR CO.
  9. Remove the A/C  compressor nut, stud and the 2 bolts.
    • Position the A/C  compressor aside and support with a length of mechanics wire.
    Fig 5: Locating A/C Compressor Nut, Stud And Bolts
    G08028668Courtesy of FORD MOTOR CO.
  10. Loosen the 2 engine-to-bellhousing bolts 5 mm (0.197 in).
    Fig 6: Locating Engine-To-Bellhousing Bolts
    G08028669Courtesy of FORD MOTOR CO.
  11. Remove the 3 bellhousing-to-oil pan bolts.
    Fig 7: Locating Bellhousing-To-Oil Pan Bolts
    G08028670Courtesy of FORD MOTOR CO.
  12. Remove the oil pan-to-bellhousing bolt.
    Fig 8: Locating Oil Pan-To-Bellhousing Bolt
    G08028671Courtesy of FORD MOTOR CO.
  13. Separate the engine and transaxle 5 mm (0.197 in).
    Fig 9: Separating Engine And Transaxle
    G08028672Courtesy of FORD MOTOR CO.
  14. Remove the drain plug and drain the engine oil.
    • Install the drain plug and tighten to 27 Nm (20 lb-ft).
    Fig 10: Locating Engine Oil Drain Plug
    G08028662Courtesy of FORD MOTOR CO.
  15. Remove the 4 engine front cover-to-oil pan fasteners.
    Fig 11: Locating Engine Front Cover-To-Oil Pan Fasteners
    G08028674Courtesy of FORD MOTOR CO.
  16. Remove the 13 bolts and the oil pan.
    Fig 12: Locating Oil Pan Bolts
    G08028675Courtesy of FORD MOTOR CO.