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Home >> Ford >> 2012 >> Explorer Limited, 3.5 8, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 290 (Turbocharger 2.0L GTDI) >> Removal And Installation >> Turbocharger >> Removal

Removal And Installation: Turbocharger: Removal

WARNING: This page is about a different car, the 2013 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Before beginning any service procedure, refer to SAFETY WARNINGS . Failure to follow this instruction may result in serious personal injury.
NOTE: Whenever turbocharger air intake system components are removed, always cover open ports to protect from debris. It is important that no foreign material enter the system. The turbocharger compressor vanes are susceptible to damage from even small particles. All components should be inspected and cleaned, if necessary, prior to installation or reassembly.
NOTE: The turbocharger wastegate actuator lock nuts are not adjustable. Do not attempt to adjust the wastegate actuator lock nuts or engine damage may occur.
NOTE: Do not disassemble the turbocharger. Doing so may cause turbocharger or engine damage to occur.
  1. With the vehicle in NEUTRAL, position it on a hoist. REFER to JACKING AND LIFTING , Lifting Points.
  2. If equipped, remove the splash shield.
  3. Remove the catalytic converter - 2.0L GTDI. REFER to CATALYTIC CONVERTER - 2.0L GTDI .
  4. Remove the lower CAC inlet tube and the turbocharger inlet pipe. REFER to INTAKE AIR SYSTEM COMPONENTS - EXPLODED VIEW .
  5. Drain cooling system. REFER to COOLING SYSTEM DRAINING, FILLING AND BLEEDING .
  6. NOTE: Install new linked washers.

    Remove the water outlet tube and water inlet hose assembly and discard the linked washers.

    • Tighten to 28 Nm (21 lb-ft).
    G08030357
  7. Disconnect the 2 turbocharger vacuum hose connections.
    G09087423
  8. NOTE: Install a new cylinder block oil to engine turbocharger pipe and 2 seal washers.

    Remove and discard the cylinder block oil to engine turbocharger pipe and the 2 seal washers.

    • Tighten to 25 Nm (18 lb-ft).
    G08030359
  9. Disconnect the 2 turbocharger electrical connectors.
    G08030360
  10. Disconnect the 2 turbocharger vacuum hose connections.
    G08030361
  11. Remove the 2 bolts and the heat shield.
    • Tighten to 10 Nm (89 lb-in).
    G09087427
  12. NOTE: Install a new turbocharger oil drain tube and gaskets. By not doing so, the turbocharger oil drain tube may leak and cause engine damage.
    NOTE: Install a new turbocharger oil drain tube and gaskets.

    Remove and discard the turbocharger oil drain tube and gaskets.

    • Tighten to 10 Nm (89 lb-in).
    G09087428
  13. Remove the turbocharger and discard the 4 nuts and gasket.
    G08030364
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