Manual Control Lever Shaft & Seal: Installation

WARNING: This page is about a different car, the 2013 Ford F-550 Super Duty, 2013 Ford F-450 Super Duty, 2013 Ford F-350 Super Duty, and 2013 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.

Lubricate a new manual shaft seal with clean transmission fluid and install it in the transmission case.

Fig 1: Locating Manual Shaft Seal
Courtesy of FORD MOTOR CO.
Position the TR sensor and park pawl actuator rod in the transmission case. Push the park pawl up and install the park pawl actuator rod. Align the TR sensor with the detent spring pin and position the TR sensor in place.
1. Park pawl actuator rod
2. Park pawl
3. TR sensor
4. Detent spring pin
  
  Fig 2: Installing Park Pawl Actuator Rod
  Courtesy of FORD MOTOR CO.
Install the manual shaft in the TR sensor and align the roll pin hole.
1. Manual shaft
2. TR sensor
3. Roll pin hole
  
  Fig 3: Installing Manual Shaft In TR Sensor
  Courtesy of FORD MOTOR CO.
Install a new manual shaft-to-TR sensor roll pin.

Fig 4: Locating Manual Shaft-To-TR Sensor Roll Pin
Courtesy of FORD MOTOR CO.
Tighten the TR sensor detent spring bolt.
- Tighten to 12 Nm (106 lb-in).
  
  Fig 5: Locating TR Sensor Detent Spring Bolt
  Courtesy of FORD MOTOR CO.
Position the wiring harness in place and connect the TFT sensor electrical connector and the TR sensor electrical connector.

Fig 6: Locating TFT Sensor And TR Sensor Electrical Connectors
Courtesy of FORD MOTOR CO.
NOTE: Do not bend the manual valve rod clip when installing the manual valve rod. If the manual valve rod clip is bent back to install the manual valve rod instead of sliding it off, the manual valve rod clip will become permanently distorted causing total loss of transmission control or transmission failure. If the manual valve rod clip is bent, install a new manual valve rod clip.

Install the manual valve rod in the manual valve and the TR sensor and move the manual valve rod clip over the manual valve rod until the manual valve rod clip tab goes through the TR sensor to hold the manual valve rod in place.
1. Manual valve rod
2. Manual valve
3. TR sensor
4. Manual valve rod clip
5. Manual valve rod clip tab
  
  Fig 7: Installing Manual Valve Rod In Manual Valve And TR Sensor
  Courtesy of FORD MOTOR CO.
Install the transmission fluid pan. Refer to TRANSMISSION FLUID PAN .
Install the manual control lever and install the nut.
- Tighten to 24 Nm (18 lb-ft).
  
  Fig 8: Locating Manual Control Lever Mounting Nut
  Courtesy of FORD MOTOR CO.
Connect the selector lever cable end.

Fig 9: Locating Selector Lever Cable End
Courtesy of FORD MOTOR CO.