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Home >> Ford >> 2012 >> Explorer Limited, 3.5 8, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 27 (Automatic Transmission - 6R140 (TORQSHIFT-R-6)) >> Removal & Installation >> Main Control >> Installation

Main Control: Installation

WARNING: This page is about a different car, the 2013 Ford F-550 Super Duty, 2013 Ford F-450 Super Duty, 2013 Ford F-350 Super Duty, and 2013 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install new O-rings on the feed tubes and lubricate with clean transmission fluid.
    Fig 1: Identifying Feed Tube O-Rings
    G07482813Courtesy of FORD MOTOR CO.
  2. NOTE: Slip yoke transmission feed tubes shown in illustration, fixed flange/4WD transmission feed tubes similar.

    Install the feed tubes.

    Fig 2: Locating Transmission Feed Tubes
    G07482812Courtesy of FORD MOTOR CO.
  3. NOTE: Do not push seals all the way down into main control valve body. Seals will be seated when main control valve body is installed to the transmission.

    Install the 4 pump feed seals.

    Fig 3: Locating Pump Feed Seals
    G07482811Courtesy of FORD MOTOR CO.
  4. NOTE: Note the ports where the feed seals are removed from. Failure to install the feed seals in the ports they were removed from can result in pressure loss and transmission failure.

    Lubricate 4 new clutch feed seals and install them in the transmission.

    Fig 4: Locating Clutch Feed Seals
    G07482810Courtesy of FORD MOTOR CO.
  5. NOTE: The 3 long bolts hold the valve body in and the 3 short bolts hold the feed tubes in.
    NOTE: Slip yoke transmissions have 3 feed tubes and fixed flange/4WD transmissions have 2 feed tubes.

    Position the main control in place and install the 3 main control bolts and the 3 feed tube bolts.

    • Tighten to 11 Nm (97 lb-in).
      Fig 5: Locating Main Control And Feed Tube Mounting Bolts
      G07482809Courtesy of FORD MOTOR CO.
  6. NOTE: Do not bend the manual valve rod clip when installing the manual valve rod. If the manual valve rod clip is bent back to install the manual valve rod instead of sliding it off, the manual valve rod clip will become permanently distorted causing total loss of transmission control or transmission failure. If the manual valve rod clip is bent, install a new manual valve rod clip.

    Install the manual valve rod in the manual valve and the TR sensor and move the manual valve rod clip over the manual valve rod until the manual valve rod clip tab goes through the TR sensor to hold the manual valve rod in place.

    1. Manual valve rod
    2. Manual valve
    3. TR sensor
    4. Manual valve rod clip
    5. Manual valve rod clip tab
      Fig 6: Installing Manual Valve Rod In Manual Valve And TR Sensor
      G07482819Courtesy of FORD MOTOR CO.
  7. Position the wiring harness in place and connect the 7 solenoid electrical connectors and the TFT sensor electrical connector.
    Fig 7: Locating Solenoid And Transmission Fluid Temperature Sensor Electrical Connector
    G07482807Courtesy of FORD MOTOR CO.
  8. Install the transmission fluid pan and filter. For additional information, refer to FLUID PAN, GASKET AND FILTER .
  9. Using the scan tool, download the solenoid body strategy. For additional information, refer to SOLENOID BODY STRATEGY .