LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2012 >> Explorer Limited, 3.5 8, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 215 (Turbocharger 3.5L GTDI) >> Removal And Installation >> Turbocharger - LH >> Installation

Turbocharger - LH: Installation

WARNING: This page is about a different car, the 2013 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
  1. NOTE: The upper LH  turbocharger bracket bolt must be loosened in order to perform the tightening sequence or damage to the turbocharger may occur.

    Loosen the bolt.

    G09066850
  2. Install a new gasket.
    G09069473
  3. NOTE: Do not tighten the bolts at this stage.
    G09066848
  4. NOTE: Do not tighten the bolts at this stage.
    G09069894
  5. Install 3 new bolts.
    • Tighten to 45 Nm (33 lb-ft).
      G09069474
      NOTE: The next 2 steps must be performed in the exact order written or damage to the turbocharger may occur.
  6. Tighten the 2 bolts in the sequence shown in illustration.
    1. Tighten to 19 Nm (168 lb-in).
    2. Tighten to 25 Nm (18 lb-ft).
      G09066855
  7. Tighten the 2 bolts in the sequence shown in illustration.
    1. Tighten to 19 Nm (168 lb-in).
    2. Tighten to 11 Nm (97 lb-in).
      G09066856
  8. NOTE: Align the index marks for the LH CAC  tube.
    • Tighten to 5 Nm (44 lb-in).
      G09066845
  9. Install 2 new sealing washers.
    G09066858
    • Tighten to 40 Nm (30 lb-ft).
      G09069890
  11. Install a new gasket and 2 new O-ring seals. Material: Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil (US); Motorcraft® SAE 5W-30 Super Premium Motor Oil (Canada) XO-5W30-QSP (US); CXO-5W30-LSP12 (Canada); or equivalent.
    G09066860
  12. NOTE: Lubricate the cylinder block bore with Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil (US); Motorcraft® SAE 5W-30 Super Premium Motor Oil (Canada) XO-5W30-QSP (US); CXO-5W30-LSP12 (Canada); or equivalent.
    2. Tighten to 10 Nm (89 lb-in).
      G09069587
    1. Install a new filter.
    2. Install a new sealing washer.
    3. G09066862
    • Tighten to 40 Nm (30 lb-ft).
      G09069892
  15. NOTE: Align the marks for the LH turbocharger intake tube.
    • Tighten to 5 Nm (44 lb-in).
      G09066838
    • Tighten to 12 Nm (106 lb-in).
      G09069883
  17. NOTE: Make sure the turbocharger wastegate regulating valve hose does not contact the exhaust manifold heat shield.
    G09066836
  18. Install the LH  catalytic converter. Refer to CATALYTIC CONVERTER - LH, 3.5L GTDI .
  19. Fill and bleed the cooling system. Refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING .
  20. Install the ACL  assembly. Refer to AIR CLEANER -- 3.5L GTDI .
scientia non olet · About LEMON Manuals