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Home >> Ford >> 2012 >> Explorer Limited, 3.5 8, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 176 (Engine Mechanical - 3.7L) >> Installation >> Engine - Manual Transmission

Engine - Manual Transmission

WARNING: This page is about a different car, the 2013 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOLS

G08641017
2, 200# Floor Crane, Fold Away
300-OTC1819E
G06251558
Spreader Bar
303-D089 (D93P-6001-A3) or equivalent
G06139341
Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool
MATERIAL SPECIFICATIONS

Item Specification
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil (US);
Motorcraft® SAE 5W-20 Super Premium Motor Oil (Canada)
XO-5W20-QSP (US); CXO-5W20-LSP12 (Canada)
WSS-M2C945-A
Motorcraft® Multi-Purpose Grease
XL-5
ESB-M1C93-B
WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
  1. NOTE: Before installing the transmission, the input shaft must be cleaned and lubricated with a small amount of multi-purpose grease.

    Using the Floor Crane and Spreader Bar, position the engine in the engine compartment.

    G07987194
  2. Align the engine to the transmission and install LH bellhousing-to-oil pan bolt.
    • Tighten the bolt, it will be torqued at a later step.
      G07987247
  3. Install the engine-to-bellhousing bolt.
    • Tighten the bolt, it will be torqued at a later step.
      G07958998
  4. Install the RH engine mount bracket, bolt and 2 stud bolts (2 shown in illustration).
    • Tighten to 55 Nm (41 lb-ft).
      G07987196
  5. Install the LH engine mount bracket and the 3 bolts (2 shown in illustration).
    • Tighten to 55 Nm (41 lb-ft).
      G07987195
  6. Install the 4 upper bellhousing-to-engine bolt and stud bolts (2 shown in illustration).
    • Tighten to 48 Nm (35 lb-ft).
      G07987236
  7. Attach the 2 wiring harness retainers (1 shown in illustration) to the upper transmission stud bolts.
    G07987235
  8. Install the ground wire and the bolt on the rear of the cylinder head.
    • Tighten to 10 Nm (89 lb-in).
      G07986887
  9. Install the oil pan-to-bellhousing bolt.
    • Tighten to 48 Nm (35 lb-ft).
      G07958999
  10. Tighten the engine-to-bellhousing bolt.
    • Tighten to 48 Nm (35 lb-ft).
      G07958998
  11. Install the LH bellhousing-to-engine bolt and LH bellhousing-to-oil pan stud bolt.
    • Tighten to 48 Nm (35 lb-ft).
      G07987240
  12. Tighten the LH bellhousing-to-oil pan bolt.
    • Tighten to 48 Nm (35 lb-ft).
      G07987238
  13. Remove the 3 bolts and lower the underbody shield.
    G07474057
  14. Position the wiring harness retainer on the RH front engine mount bracket stud bolt.
    G07987242
  15. Position the wiring harness retainer on the RH rear engine mount bracket stud bolt and install the nut.
    • Tighten to 20 Nm (177 lb-in).
      G07987187
  16. NOTE: LH shown in illustration, RH similar.

    Install the new 2 LH and RH catalytic convertor-to-exhaust manifold nuts.

    • Tighten to 45 Nm (35 lb-ft).
      G07958937
  17. Install the access cover and the 2 pin-type retainers.
    G07476065
  18. Install the starter motor. For additional information, refer to STARTING SYSTEM .
  19. NOTE: RH shown in illustration, LH similar.

    Install the front crossmember brace and the 4 nuts (2 shown in illustration).

    • Tighten to 48 Nm (35 lb-ft).
      G07474214
  20. NOTE: Do not lubricate the engine oil filter gasket.

    Install a new engine oil filter.

    • Tighten to 5 Nm (44 lb-in) and then rotate an additional 180 degrees.
      G07986902
  21. Raise the underbody shield and install the 3 bolts.
    • Tighten to 10 Nm (89 lb-in).
      G07474057
  22. Position the A/C compressor and install the bolt and stud bolt.
    • Do not torque at this time.
      G07488253
  23. Install the A/C compressor stud and nut.
    • Tighten the stud to 9 Nm (80 lb-in).
    • Tighten the nut to 26 Nm (19 lb-ft).
      G07987168
  24. Tighten the A/C compressor bolt and stud bolt.
    • Tighten the nut to 26 Nm (19 lb-ft).
      G07488253
  25. Attach the wiring harness retainer to the A/C compressor stud bolt.
    G07987134
  26. If equipped, connect the block heater electrical connector.
  27. Install the wiring harness bracket on the LH valve cover stud bolt and install the nut.
    • Tighten to 10 Nm (89 lb-in).
      G07489664
  28. Connect the generator electrical connector.
    • Attach the generator wiring harness retainer to the valve cover stud bolt.
      G07987164
  29. Connect the generator B+ cable and install the nut.
    • Tighten to 17 Nm (150 lb-in).
      G07987163
  30. NOTE: RH shown in illustration, LH similar.

    Connect and attach the RH and LH Heated Oxygen Sensor (HO2S) electrical connectors.

    G07970928
  31. Connect the 2 heater hose couplings (1 shown in illustration) at the RH rear of the engine. For additional information, refer to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION AND DIAGNOSTICS .
    G07987161
  32. Connect the middle PCM electrical connector.
    • Attach the PCM wiring harness pin-type retainer.
      G07987160
  33. Connect the engine wiring harness electrical connector.
    • Attach the wiring harness pin-type retainer to the bracket.
      G07987159
  34. Connect the brake booster vacuum hose to the engine.
    G07987158
  35. Attach the fuel supply tube and EVAP tube retainer to the LH valve cover.
    G07987157
  36. Position and connect the Evaporative Emission (EVAP) tube to the intake manifold. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION .
    • Attach the EVAP tube retainer to the intake manifold.
      G07987156
  37. Connect the fuel supply tube quick connect coupling to the fuel rail. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION .
    G07987155
  38. Connect the upper and lower radiator hoses to the thermostat housing.
    G07987154
  39. NOTE: RH shown in illustration, LH similar.

    Install the RH and LH engine mount bracket-to-engine mount nuts.

    • Tighten to 63 Nm (46 lb-ft).
      G07489663
  40. Install the accessory drive belt and A/C compressor belt. For additional information, refer to ACCESSORY DRIVE .
  41. Install the degas bottle. For additional information, refer to ENGINE COOLING .
  42. Install the engine Air Cleaner (ACL) and ACL outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .
  43. Lift the cowl screen and install the ground strap and bolt.
    • Tighten to 10 Nm (89 lb-in).
    • Attach the wiring harness retainer to the cowl.
      G07487024
  44. Install the 2 LH cowl vent screen plastic rivets.
    G07487023
  45. If equipped, install the engine appearance cover.
    G07487089
  46. NOTE: LH shown in illustration, RH similar.

    If equipped, install the strut tower cross brace and the 4 nuts (2 shown in illustration).

    • Tighten to 35 Nm (26 lb-ft).
      G07487088
  47. NOTE: RH shown in illustration, LH similar.

    Align the hood and install the 4 bolts (2 shown in illustration).

    • Tighten to 12 Nm (106 lb-in).
      G07474440
  48. Connect the 2 windshield washer hose C-Lock Couplers and attach the 2 windshield washer hose retainers. For additional information, refer to WIPERS AND WASHERS .
    G07474439
  49. Attach the 2 windshield washer hose retainers and install the 8 hood insulation pin-type retainer (2 shown in illustration).
    G07474438
  50. Fill the engine with clean engine oil.
  51. Fill the engine cooling system. For additional Information, refer to ENGINE COOLING SYSTEM -- MUSTANG .
  52. Install the battery tray. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  53. After completing the repairs, use the scan tool to perform the Misfire Monitor Neutral Profile Correction procedure following the on-screen instructions.