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Home >> Ford >> 2012 >> Explorer Limited, 3.5 8, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 176 (Engine Mechanical - 3.7L) >> Installation >> Engine - Automatic Transmission

Engine - Automatic Transmission

WARNING: This page is about a different car, the 2013 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOLS

G08640967
2, 200# Floor Crane, Fold Away
300-OTC1819E
G06251558
Spreader Bar
303-D089 (D93P-6001-A3) or equivalent
G06139341
Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool
MATERIAL SPECIFICATIONS

Item Specification
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil (US);
Motorcraft® SAE 5W-20 Super Premium Motor Oil (Canada)
XO-5W20-QSP (US); CXO-5W20-LSP12 (Canada)
WSS-M2C945-A
Motorcraft® Multi-Purpose Grease
XL-5
ESB-M1C93-B
WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
  1. NOTE: Prior to installation of the engine, the torque converter pilot hub must be lubricated with multi-purpose grease or damage to the torque converter or the engine crankshaft can occur.

    Lubricate the torque converter pilot hub with multi-purpose grease.

    G07987599
  2. Using the Floor Crane and Spreader Bar, position the engine in the engine compartment.
    G07987194
  3. Align the engine to the transmission and install LH bellhousing-to-engine bolt.
    • Tighten the bolt, it will be torqued at a later step.
      G07959435
  4. Install the engine-to-bellhousing bolt.
    • Tighten the bolt, it will be torqued at a later step.
      G07958998
  5. Install the RH engine mount bracket, bolt and 2 stud bolts (2 shown in illustration).
    • Tighten to 55 Nm (41 lb-ft).
      G07987196
  6. Install the LH engine mount bracket and the 3 bolts (2 shown in illustration).
    • Tighten to 55 Nm (41 lb-ft).
      G07987195
  7. Install the 4 upper bellhousing-to-engine bolts and stud bolts (2 shown in illustration).
    • Tighten to 48 Nm (35 lb-ft).
      G07986889
  8. Attach the 2 wiring harness retainers (1 shown in illustration) to the upper transmission stud bolts.
    G07986888
  9. Install the ground wire and the bolt on the rear of the cylinder head.
    • Tighten to 10 Nm (89 lb-in).
      G07986887
  10. Install the oil pan-to-bellhousing bolt.
    • Tighten to 48 Nm (35 lb-ft).
      G07958999
  11. Tighten the engine-to-bellhousing bolt.
    • Tighten to 48 Nm (35 lb-ft).
      G07958998
  12. Install the 2 LH bellhousing-to-oil pan bolts.
    • Tighten to 48 Nm (35 lb-ft).
      G07959427
  13. Install the LH bellhousing-to-engine bolt.
    • Tighten to 48 Nm (35 lb-ft).
      G07959439
  14. Tighten LH bellhousing-to-engine bolt.
    • Tighten to 48 Nm (35 lb-ft).
      G07959440
  15. Remove the 3 bolts and lower the underbody shield.
    G08640984
  16. Position the transmission cooler tubes clamp on the RH engine mount bracket stud bolt and install the nut.
    • Tighten to 20 Nm (177 lb-in).
      G07987188
  17. Position the wiring harness retainer on the RH rear engine mount bracket stud bolt and install the nut.
    • Tighten to 20 Nm (177 lb-in).
      G07987187
  18. NOTE: LH shown in illustration, RH similar.

    Install the new 2 LH and RH catalytic convertor-to-exhaust manifold nuts.

    • Tighten to 45 Nm (35 lb-ft).
      G07958937
  19. Install the 4 torque converter nuts.
    • Tighten to 44 Nm (32 lb-ft).
      G07476066
  20. Install the access cover and the 2 pin-type retainers.
    G07476065
  21. Install the starter motor. For additional information, refer to STARTING SYSTEM .
  22. NOTE: RH shown in illustration, LH similar.

    Install the front crossmember brace and the 4 nuts (2 shown in illustration).

    • Tighten to 48 Nm (35 lb-ft).
      G07474214
  23. NOTE: Do not lubricate the engine oil filter gasket.

    Install a new engine oil filter.

    • Tighten to 5 Nm (44 lb-in) and then rotate an additional 180 degrees.
      G07986902
  24. Raise the underbody shield and install the 3 bolts.
    • Tighten to 10 Nm (89 lb-in).
      G07474057
  25. Position the A/C compressor and install the bolt and stud bolt.
    • Do not torque at this time.
      G07987225
  26. Install the A/C compressor stud and nut.
    • Tighten the stud to 9 Nm (80 lb-in).
    • Tighten the nut to 26 Nm (19 lb-ft).
      G07987168
  27. Tighten the A/C compressor bolt and stud bolt.
    • Tighten the nut to 26 Nm (19 lb-ft).
      G07987225
  28. Attach the wiring harness retainer to the A/C compressor stud bolt.
    G07987134
  29. If equipped, connect the block heater electrical connector.
  30. Install the wiring harness bracket on the LH valve cover stud bolt and install the nut.
    • Tighten to 10 Nm (89 lb-in).
      G07489664
  31. Connect the generator electrical connector.
    • Attach the generator wiring harness retainer to the valve cover and valve cover stud bolt.
      G07987164
  32. Connect the generator B+ cable and install the nut.
    • Tighten to 17 Nm (150 lb-in).
      G07987163
  33. NOTE: RH shown in illustration, LH similar.

    Connect and attach the RH and LH Heated Oxygen Sensor (HO2S) electrical connectors.

    G07987218
  34. Connect the 2 heater hose couplings (1 shown in illustration) at the RH rear of the engine. For additional information, refer to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION AND DIAGNOSTICS .
    G07987161
  35. Connect the middle PCM electrical connector.
    • Attach the PCM wiring harness pin-type retainer.
      G07987160
  36. Connect the engine wiring harness electrical connector.
    • Attach the wiring harness pin-type retainer to the bracket.
      G07987159
  37. Connect the brake booster vacuum hose to the engine.
    G07987158
  38. Attach the fuel supply tube and EVAP tube retainer to the LH valve cover.
    G07987157
  39. Position and connect the Evaporative Emission (EVAP) tube to the intake manifold. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION .
    • Attach the EVAP tube retainer to the intake manifold.
      G07987156
  40. Connect the fuel supply tube quick connect coupling to the fuel rail. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION .
    G07987155
  41. Connect the upper and lower radiator hoses to the thermostat housing.
    G07987154
  42. NOTE: RH shown in illustration, LH similar.

    Install the RH and LH engine mount bracket-to-engine mount nuts.

    • Tighten to 63 Nm (46 lb-ft).
      G07489663
  43. Install the accessory drive belt and A/C compressor belt. For additional information, refer to ACCESSORY DRIVE .
  44. Install the degas bottle. For additional information, refer to ENGINE COOLING .
  45. Install the engine Air Cleaner (ACL) and ACL outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .
  46. Lift the cowl screen and install the ground strap and bolt.
    • Tighten to 10 Nm (89 lb-in).
    • Attach the wiring harness retainer to the cowl.
      G07487024
  47. Install the 2 LH cowl vent screen plastic rivets.
    G07487023
  48. If equipped, install the engine appearance cover.
    G07487089
  49. NOTE: LH shown in illustration, RH similar.

    If equipped, install the strut tower cross brace and the 4 nuts (2 shown in illustration).

    • Tighten to 35 Nm (26 lb-ft).
      G07487088
  50. NOTE: RH shown in illustration, LH similar.

    Align the hood and install the 4 bolts (2 shown in illustration).

    • Tighten to 12 Nm (106 lb-in).
      G07474440
  51. Connect the 2 windshield washer hose C-Lock Couplers and attach the 2 windshield washer hose retainers. For additional information, refer to WIPERS AND WASHERS .
    G07474439
  52. Attach the 2 windshield washer hose retainers and install the 8 hood insulation pin-type retainer (2 shown in illustration).
    G07474438
  53. Fill the engine with clean engine oil.
  54. Fill the engine cooling system. For additional Information, refer to ENGINE COOLING SYSTEM -- MUSTANG .
  55. Install the battery tray. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  56. After completing the repairs, use the scan tool to perform the Misfire Monitor Neutral Profile Correction procedure following the on-screen instructions.