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Exhaust Manifold - RH: Installation

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  1. Install 6 new RH exhaust manifold studs.
    • Tighten to 12 Nm (106 lb-in).
  2. NOTE: Failure to tighten the exhaust manifold nuts to specification a second time will cause the exhaust manifold to develop an exhaust leak.

    Using a new gasket, install the RH exhaust manifold and 6 new nuts. Tighten in 2 stages in the sequence shown in illustration:

    • Stage 1: Tighten to 19 Nm (168 lb-in).
    • Stage 2: Tighten to 25 Nm (18 lb-ft).
      Fig 1: Identifying Exhaust Manifold Nuts Tightening Sequence
      G07960119Courtesy of FORD MOTOR CO.
  3. Install the heater tube bolt.
    • Tighten to 23 Nm (17 lb-ft).
  4. Install the RH exhaust manifold heat shield and the 2 bolts.
    • Tighten to 12 Nm (106 lb-in).
  5. Raise the catalytic converter and install the new LH and RH catalytic converter-to-exhaust manifold nuts.
    • Tighten to 45 Nm (35 lb-ft).
  6. Connect and attach the RH and LH HO2S electrical connectors.
  7. NOTE: LH shown in illustration, RH similar.

    If equipped, install the strut tower cross brace and the 4 nuts (2 shown in illustration).

    • Tighten to 35 Nm (26 lb-ft).
      G07487088