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Home >> Ford >> 2012 >> Explorer Limited, 3.5 8, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 123 (Manual Transaxle/Transmission - Tr6060) >> Disassembly And Assembly Of Subassemblies >> Transmission Case >> Assembly

Transmission Case: Assembly

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  1. NOTE: If a new countershaft bearing is being installed, install a new bearing cup. Always install new bearings and cups in a set.

    Using the Bearing Cup Installer with Handle, install the countershaft bearing cup.

    Fig 1: Countershaft Bearing Cup Installer And Handle
    G06384426Courtesy of FORD MOTOR CO.
  2. NOTE: If a new mainshaft bearing is being installed, install a new bearing cup. Always install new bearings and cups in a set.

    Using the Rear Axle Oil Seal Installer with Handle, install the output shaft bearing cup.

    Fig 2: Installing Output Shaft Bearing Cup Using Rear Axle Oil Seal Installer And Handle
    G06384427Courtesy of FORD MOTOR CO.
  3. Apply thread sealant to the threads and install the cooler line fitting.
    • Tighten to 22 Nm (16 lb-ft).
      G08645425
  4. Apply thread sealant to the threads and install the reverse lamp switch.
    • Tighten to 27 Nm (20 lb-ft).
      G08645424
  5. Install the shift guide plate and the 2 shift guide plate bolts.
    • Tighten to 22 Nm (16 lb-ft).
      G08645423
  6. Apply thread sealant to the threads and install the shift detent into the transmission main case.
    • Tighten to 40 Nm (30 lb-ft).
      G08645422
  7. Apply thread sealant to the threads and install the cooler line fitting.
    • Tighten to 22 Nm (16 lb-ft).
      G08645421
  8. Install the oil pump check ball and spring.
    • Tighten to 18 Nm (13 lb-ft).
      G08645420
  9. NOTE: Lubricate the oil pump gear with clean transmission fluid.

    Install the oil pump gear.

    G08645419
  10. NOTE: Lubricate the oil pump drive gear with clean transmission fluid.

    Install the oil pump drive gear.

    G08645418
  11. Install the snap ring into the clutch housing.
    G08645417