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Home >> Ford >> 2012 >> Explorer Limited, 3.5 8, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 123 (Manual Transaxle/Transmission - Tr6060) >> Disassembly And Assembly Of Subassemblies >> Gearshift Rail and Fork >> Disassembly and Assembly >> 5th/6th and Reverse Shift Rail Assembly

5th/6th and Reverse Shift Rail Assembly

WARNING: This page is about a different car, the 2013 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Exploded View Of 5th/6th And Reverse Shift Rail Assembly
G06384406Courtesy of FORD MOTOR CO.
Item Part Number Description
1 - 5th/6th and reverse shift rail assembly
2 7A082 Snap ring
3 7L082 5th/6th shift fork pads
4 7230 5th/6th shift fork
5 7241 5th/6th shift rail assembly
6 - Shift rail collar (part of 7241)
7 - Roll pin (part of 7241)
8 - Snap ring (part of 7241)
9 - 5th/6th inner shift rail lever (part of 7241)
10 - 5th/6th outer shift rail lever (part of 7241)
11 - 5th/6th outer shift lever pad (part of 7241)
12 - Reverse shift rail lever (part of 7241)
13 - Roll pin (part of 7241)
14 - Reverse shift rail (part of 7241)
  1. Disassemble the 1st/2nd and 3rd/4th shift rail as follows:
    • Rotate the interlock plate until it is opposite of the shift links.
    • Slide off the 3rd/4th shift fork and shift link.
    • Slide off the 1st/2nd shift fork and shift link.
    • Using a 5/32-inch drift and a hammer, remove and discard the roll pin. Remove the interlock plate.
  2. Disassemble the 5th/6th and reverse shift rail as follows:
    • Using a 5/32-inch drift and a hammer, remove and discard the roll pins. Slide the collar and the reverse shift lever from the shift rail.
    • Remove and discard the snap ring.
    • Slide off the 5th/6th shift lever and shift link.
    • Using a press, separate the 5th/6th outer shift rail lever from the inner shift rail lever.
  3. Inspect the shift rail components.
    • Check the rails, shift forks, shift levers and shift links for wear or damage. Install new components as necessary.
    • Check the shift fork pads for wear. Install new pads as necessary.
  4. To assemble, reverse the disassembly procedure.
    • Install new roll pins and snap ring.
      Fig 2: 5th/6th Outer Shift Rail Lever
      G06384407Courtesy of FORD MOTOR CO.
      Fig 3: Identifying Shift Rail Components
      G06384408Courtesy of FORD MOTOR CO.