Transmission - 3.7L and 5.0L (4V)
| Item | Specification |
|---|---|
| Motorcraft® High Performance DOT 3 Motor Vehicle Brake Fluid (US) / Motorcraft® Brake Fluid - Heavy Duty DOT 3 (Canada) PM-1-C (US); CPM-1-C (Canada) |
WSS-M6C62-A or WSS-M6C65-A1 |
| Motorcraft® Dual Clutch Transmission Fluid XT-11-QDC |
WSS-M2C200-D2 |
| Motorcraft® Premium Long-Life Grease XG-1-C (US); CXG-1-C (Canada) |
ESA-M1C75-B |
All vehicles
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NOTE: Before installing the transmission, clean and lubricate the input shaft with a small amount of grease.
Position the transmission to the engine.
- Install the 4 transmission-to-engine bolts and 3 transmission-to-engine stud bolts.
- Tighten to 48 Nm (35 lb-ft).
Vehicles equipped with a 3.7L engine
- Install the 2 engine-to-transmission bolts.
- Tighten to 48 Nm (35 lb-ft).
All vehicles
- Connect the clutch slave cylinder tube to the clutch slave cylinder connector.
- Attach the clutch hydraulic tube clip.
- Position the wiring harness and connect the wiring harness clips.
- If equipped, connect the skip shift solenoid.
- Partially raise the transmission.
- Install the transmission crossmember. For additional information, refer to UNI-BODY, SUBFRAME AND MOUNTING SYSTEM .
- Install the 2 gearshift lever nuts.
- Tighten to 11 Nm (97 lb-in).
- Install the starter motor. For additional information, refer to STARTING SYSTEM .
- Install the subframe cross brace and the 4 subframe cross brace nuts.
- Tighten to 48 Nm (35 lb-ft).
- Install the driveshaft. For additional information, refer to
DRIVESHAFT
.
Vehicles equipped with a 3.7L engine
- Connect the Output Shaft Speed (OSS) sensor and the reverse lamp switch electrical connectors.
- Install the catalytic converter assembly (H-pipe). For additional information, refer to
EXHAUST SYSTEM
.
Vehicles equipped with a 5.0L (4V) engine
- Install the 2 engine spacer plate-to-transmission bolts.
- Tighten to 35 Nm (26 lb-in).
-
NOTE: Prior to installing the catalytic converter (H-pipe) assembly, inspect the Heated Oxygen Sensor (HO2S) and the Catalyst Monitor Sensor (CMS) wiring harness for damage.
Using new gaskets, position the catalytic converter (H-pipe) assembly to the vehicle and support with a suitable jackstand.
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NOTE: Tighten the catalytic converter-to-exhaust manifold nuts alternately in 10 Nm (89 lb-in) increments to maintain torque and to draw the flange evenly making sure correct alignment of the exhaust system.
Install 2 new LH catalytic converter-to-exhaust manifold nuts.
- Tighten to 40 Nm (30 lb-ft).
-
NOTE: Tighten the catalytic converter-to-exhaust manifold nuts alternately in 10 Nm (89 lb-in) increments to maintain torque and to draw the flange evenly making sure correct alignment of the exhaust system.
Install 2 new RH catalytic converter-to-exhaust manifold nuts.
- Tighten to 40 Nm (30 lb-ft).
- Tighten the 2 exhaust (H-pipe) clamps.
- Tighten to 48 Nm (35 lb-ft).
-
NOTE: Inspect the CMS and reverse lamp switch wiring harness for damage.
Connect the CMS and the reverse lamp switch electrical connectors.
-
NOTE: Inspect the CMS and OSS wiring harness for damage.
Connect the CMS and the OSS sensor electrical connectors.
All vehicles
-
NOTE: The use of any other transmission fluid than specified can result in the transmission failing to operate in a normal manner or transmission failure.
Check, and as necessary, fill the transmission with transmission fluid.
- Lightly pull up on the gearshift lever boot to fully seat the gearshift lever boot to the floor pan.
- Install the floor console finish panel and the gearshift lever knob.
- Engage anti-rotation tabs of trim boot into holes at top of gearshift lever.
- Turn the gearshift lever knob in a clockwise direction.
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NOTE: 5.0L (4V) engine shown in illustration, 3.7L engine similar.
Install the engine appearance cover.
- If equipped, install the strut tower cross brace and 4 nuts.
- Tighten to 35 Nm (26 lb-ft).
- Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
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WARNING: Carefully read cautionary information on product label. For emergency medical information seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.NOTE: Do not spill brake fluid on painted or plastic surfaces or damage to the surface may occur. If brake fluid is spilled onto a painted or plastic surface, immediately wash the surface with water.
Fill the brake and clutch reservoir. Bleed the clutch hydraulic system. For additional information, refer to MANUAL TRANSAXLE/TRANSMISSION AND CLUTCH - GENERAL INFORMATION .