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Thermal Bypass Valve - 2.0L GTDI: Removal

  1. With the vehicle in NEUTRAL, position it on a hoist. REFER to JACKING AND LIFTING for lifting points.
  2. Remove the ACL assembly. REFER to INTAKE AIR SYSTEM COMPONENTS - EXPLODED VIEW .
  3. For component location and reference, refer to Figure.
    Fig 1: Thermal Bypass Valve Upper Line Connections
    G08032503Courtesy of FORD MOTOR CO.
  4. Fig 2: Thermal Bypass Valve Lower Line Connections
    G08032471Courtesy of FORD MOTOR CO.
  5. Fig 3: Locating Transmission Fluid Thermal Bypass Mounting Nuts
    G08032472Courtesy of FORD MOTOR CO.
  6. Special Tool(s): Disconnect Tool TOC Line (1/2") 307-569 
    Fig 4: Disconnecting Transmission Fluid Cooler Inlet Hose From The Thermal Bypass Valve
    G08032473Courtesy of FORD MOTOR CO.