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Home >> Ford >> 2012 >> Explorer Base, 3.5 8, AWD, 6F50 >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Control - DATC >> Removal And Installation >> Thermostatic Expansion Valve Manifold and Tube Assembly - 3.5L Ti-VCT, Auxiliary Climate Control >> Removal

Thermostatic Expansion Valve Manifold and Tube Assembly - 3.5L Ti-VCT, Auxiliary Climate Control: Removal

  1. Recover the refrigerant. REFER to Air Conditioning (AC) System Recovery, Evacuation, and Charging .
  2. Remove the 4 strut tower brace nuts and remove the strut tower brace.
    • To install, tighten to 55 Nm (41 lb-ft).
    Fig 1: Locating Strut Tower Brace Nuts
    G07427449Courtesy of FORD MOTOR CO.
  3. Remove the cowl panel grille. REFER to COWL PANEL GRILLE .
  4. Disconnect the 2 PCM and engine harness electrical connectors.
    • Detach the wiring harness retainer.
    Fig 2: Locating PCM And Engine Harness Electrical Connectors
    G07427452Courtesy of FORD MOTOR CO.
  5. Remove the engine wiring harness retainer from the bulkhead.
    1. Push the wiring harness retainer tab in.
    2. Slide the wiring harness up and out of the bulkhead.
      Fig 3: Removing Engine Wiring Harness Retainer From Bulkhead
      G07427453Courtesy of FORD MOTOR CO.
  6. Remove the evaporator outlet line fitting nut and disconnect the fitting.
    • Discard the O-ring seal and gasket seal.
    • To install, tighten to 15 Nm (133 lb-in).
  7. Detach the evaporator inlet line clip at the coolant bottle.
  8. Remove the TXV manifold and tube bracket bolt.
    • To install, tighten to 8 Nm (71 lb-in).
  9. Completely loosen the TXV manifold and tube clamp bracket bolt.
    • To install, tighten to 8 Nm (71 lb-in).
  10. Remove the TXV fitting and disconnect the fitting.
    • Discard the O-ring seals.
    • To install, tighten to 8 Nm (71 lb-in).
  11. Remove the TXV manifold tube assembly.