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Oil Pump: Installation

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  1. NOTE: Clean the oil pump and cylinder block mating surfaces with Motorcraft® Metal Surface Prep.

    Install the oil pump assembly.

    • Tighten the 4 bolts in the sequence shown in illustration in 2 stages:
      • Stage 1: Tighten to 10 Nm (89 lb-in).
      • Stage 2: Tighten to 20 Nm (177 lb-in).
    Fig 1: Identifying Bolt Tightening Sequence Of Oil Pump
    G08028702Courtesy of FORD MOTOR CO.
  2. Install the oil pump sprocket and bolt.
    • Tighten to 25 Nm (18 lb-ft).
    Fig 2: Locating Oil Pump Sprocket Bolt
    G08028700Courtesy of FORD MOTOR CO.
  3. Install the chain on the oil pump sprocket.
    1. Install the tensioner and the 2 shoulder bolts.
      • Tighten to 10 Nm (89 lb-in).
    2. Push the tensioner spring down and position the spring under the shoulder bolt.
    Fig 3: Positioning Of Spring Under Shoulder Bolt
    G08028704Courtesy of FORD MOTOR CO.
  4. Install the oil pump screen and pickup tube and the 2 bolts.
    • Tighten to 10 Nm (89 lb-in).
    Fig 4: Installing Oil Pump Screen And Pickup Tube With Bolts
    G08028705Courtesy of FORD MOTOR CO.
  5. NOTE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges, which make leak paths. Use a plastic scraping tool to remove traces to sealant.

    Clean all the oil pan and cylinder block mating surfaces with Motorcraft® Metal Surface Prep.

  6. NOTE: If the oil pan is not secured within 10 minutes of sealant application, the sealant must be removed and the sealing area cleaned with Motorcraft® Metal Surface Prep. Allow to dry until there is no sign of wetness, or 10 minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage.

    Apply a 3 mm (0.118 in) bead of silicone gasket and sealant to the oil pan-to-engine block mating surface.

    Fig 5: Identifying Bead Of Silicone Gasket And Sealant To Oil Pan-To-Engine Block Mating Surface
    G08028706Courtesy of FORD MOTOR CO.
  7. NOTE: Do not tighten the oil pan bolts at this time.

    Position the oil pan onto the engine and install the 13 bolts finger-tight.

    Fig 6: Locating Oil Pan Bolts
    G08028697Courtesy of FORD MOTOR CO.
  8. Using a straight edge, align the front surface of the oil pan flush with the front surface of the engine block.
    Fig 7: Aligning Front Surface Of Oil Pan Flush With Front Surface Of Engine Block Using Straight Edge
    G08028708Courtesy of FORD MOTOR CO.
  9. Tighten in the sequence shown in illustration.
    • Tighten to 20 Nm (177 lb-in).
    Fig 8: Identifying Bolt Tightening Sequence Of Engine Block Cover
    G08028709Courtesy of FORD MOTOR CO.
  10. Install the oil pan-to-bellhousing bolt.
    • Tighten to 48 Nm (35 lb-ft).
    Fig 9: Locating Oil Pan-To-Bellhousing Bolt
    G08028671Courtesy of FORD MOTOR CO.
  11. Install the 3 bellhousing-to-oil pan bolts.
    • Tighten to 48 Nm (35 lb-ft).
    Fig 10: Locating Bellhousing-To-Oil Pan Bolts
    G08028670Courtesy of FORD MOTOR CO.
  12. Install the A/C  compressor, the 2 bolts and the stud.
    • Tighten the bolts to 25 Nm (18 lb-ft) and the stud to 9 Nm (80 lb-in).
      • Install the nut and tighten to 25 Nm (18 lb-ft).
    Fig 11: Locating A/C Compressor Nut, Stud And Bolts
    G08028668Courtesy of FORD MOTOR CO.
  13. Connect the 2 A/C  compressor electrical connectors.
    • Attach the wiring harness retainer to the A/C  tube stud bolt.
    Fig 12: Locating A/C Compressor Electrical Connector And Tube Stud Bolt
    G08028667Courtesy of FORD MOTOR CO.
  14. Using a floor jack and a wooden block, support the engine.
    • Remove 303-F072  .
    Fig 13: Supporting Engine Using Floor Jack And Wooden Block
    G07978392Courtesy of FORD MOTOR CO.
  15. Install the engine front cover. REFER to Engine Front Cover .
  16. Install the oil level indicator.
    Fig 14: Identifying Oil Level Indicator
    G08028664Courtesy of FORD MOTOR CO.
  17. Fill the engine with clean engine oil.