LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2012 >> Explorer Base, 3.5 8, AWD, 6F50 >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Engine Mechanical - 2.0L-GTDI) >> Disassembly And Assembly Of Subassemblies >> Cylinder Head >> Assembly

Cylinder Head: Assembly

WARNING: This page is about a different variant/trim than selected.
  1. NOTE: If installing the original valves, make sure the valves are installed in the same position from which they were removed.

    Coat the valve stems with clean engine oil and install the valves.

    Fig 1: View Of Valve Stems With Clean Engine Oil Coat And Valves
    G08028857Courtesy of FORD MOTOR CO.
  2. NOTE: Lubricate the valve seal with clean engine oil prior to installing.

    Using the 303-470  (T94P-6510-CH), install the valve seal.

    Fig 2: Installing Valve Spring Using Valve Stem Oil Seal Installer
    G08028648Courtesy of FORD MOTOR CO.
  3. NOTE: Check the seating of the valve collet.

    Install the valve spring and the valve spring retainer.

    • Using the 303-300  (T87C-6565-A), the 303-350  (T89P-6565-A), the 303-472  (T94P-6565-AH) and the 303-1249  compress the valve spring and install the valve collet using some grease and a small screwdriver.
    Fig 3: Installing Valve Spring Retainer And Valve Spring
    G08028855Courtesy of FORD MOTOR CO.
  4. Install a new CHT sensor.
    • Tighten to 11 Nm (97 lb-in).
    Fig 4: Locating CHT Sensor
    G08028854Courtesy of FORD MOTOR CO.
  5. Inspect the gasket and replace if necessary.
    Fig 5: Inspecting Gasket
    G08028862Courtesy of FORD MOTOR CO.
  6. Install the gasket, coolant outlet and the 3 bolts.
    • Tighten to 10 Nm (89 lb-in).
    Fig 6: Locating Coolant Outlet And Gasket Bolts
    G08028853Courtesy of FORD MOTOR CO.
  7. NOTE: RH  shown in illustration, LH  similar.

    Install the LH  and RH  engine lift eyes and the 2 bolts.

    • Tighten to 47 Nm (35 lb-ft).
    Fig 7: Locating LH And RH Engine Lift Eyes Bolt
    G08028852Courtesy of FORD MOTOR CO.