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Home >> Ford >> 2012 >> Explorer Base, 3.5 8, AWD, 6F50 >> Repair and Diagnosis >> External Pages >> Different car >> Section 76 (Auxiliary Brake System) >> Diagnosis And Testing >> Auxiliary Brake System - Trailer Brake Control (TBC) Module >> Pinpoint Tests >> Pinpoint Test C: The Message Center Displays WIRING FAULT ON TRAILER >> Pinpoint Test C: The Message Center Displays Wiring Fault On Trailer

Pinpoint Test C: The Message Center Displays Wiring Fault On Trailer

WARNING: This page is about a different car, the 2013 Ford F-550 Super Duty, 2013 Ford F-450 Super Duty, 2013 Ford F-350 Super Duty, and 2013 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Use the Flex Probe Kit for all test connections to prevent damage to the wiring terminals. Do not use standard multi-meter probes.
NOTE: Make sure the trailer brakes are electric-magnet actuated drum type brakes before proceeding with this pinpoint test.
  1. C1 CHECK THE MESSAGE IN THE MESSAGE CENTER 
    • Verify that a trailer is not connected to the trailer tow connector.
    • Ignition ON.
    • Allow the TBC module time to wake up and prove out.
    • Observe the message center.
    • Does the message center display WIRING FAULT ON TRAILER? 
    • Yes  : GO to C2.
    • No  : SEND the trailer to an authorized camper/trailer repair facility.
  2. C2 CHECK THE TRAILER TOW CONNECTOR 
    • Ignition OFF.
    • Disconnect: Trailer Tow C4099.
    • Check C4099 and the 7-pin trailer tow connector for:
      • water intrusion
      • corrosion
      • pushed-out pins
      • spread terminals
    • Are the connectors OK? 
    • Yes  : GO to C3.
    • No  : REPAIR the affected connector(s). CLEAR any DTCs present. TEST the system for normal operation.
  3. C3 CHECK THE TBC MODULE FOR DTCs 
    • Ignition ON.
    • Enter the following diagnostic mode on the scan tool: TBC Module Self-Test.
    • Clear the DTCs.
    • Ignition OFF.
    • Ignition ON.
    • Enter the following diagnostic mode on the scan tool: TBC Module Self-Test.
    • Apply vehicle brakes, release vehicle brakes, carry out the TBC module self-test.
    • Does DTC C2806 return? 
  4. C4 CHECK THE TBC MODULE PWM OUTPUT CIRCUIT FOR A SHORT TO GROUND 
    • Ignition OFF.
    • Disconnect: TBC Module C2142.
    • Measure the resistance between C4099-3, circuit CAT19 (BU), harness side and ground.
      Fig 1: Measuring Resistance Between C4099-3, Circuit CAT19 (BU) And Ground
      G06137097Courtesy of FORD MOTOR CO.
    • Is the resistance greater than 10, 000 ohms? 
    • Yes  : GO to  C6.
    • No  : REPAIR circuit CAT19 (BU) for a short to ground. TEST the system for normal operation.
  5. C5 CHECK THE TBC MODULE PWM OUTPUT CIRCUIT FOR A SHORT TO VOLTAGE 
    • Ignition OFF.
    • Disconnect: TBC Module C2142.
    • Ignition ON.
    • Measure the voltage between C4099-3, circuit CAT19, (BU), harness side and ground while operating the following lamps in turn:
      • Parking lamps
      • Stop lamps
      • Reversing lamps
        Fig 2: Measuring Voltage Between C4099-3, Circuit CAT19 (BU) And Ground
        G06065356Courtesy of FORD MOTOR CO.
    • Is any voltage present? 
    • Yes  : REPAIR circuit CAT19 (BU) for a short to power. TEST the system for normal operation.
    • No  : GO to C6.
  6. C6 CHECK FOR CORRECT TBC MODULE OPERATION 
    • Disconnect the TBC module connector.
    • Check for:
      • corrosion
      • damaged pins
      • pushed-out pins
    • Connect the TBC module connector and make sure that it seats correctly.
    • Operate the system and verify the concern is still present.
    • Is the concern still present? 
    • Yes  : INSTALL a new TBC module. REFER to TRAILER BRAKE CONTROL (TBC) MODULE . TEST the system for normal operation.
    • No  : The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector.