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Symptom Chart - Exhaust System

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SYMPTOM CHART - EXHAUST SYSTEM

Condition Possible Sources Action
  • Loss of power - vehicle performance complaint
  • Exhaust pipe pinched or crushed
  • Damaged catalytic converter
  • Full/loaded catalyst and particulate filter assembly
  • Clogged catalyst and particulate filter assembly
  • Loose obstruction in exhaust
  • Restricted exhaust (possible frozen condensate in muffler) (6.7L diesel)
  • Restricted exhaust (possible frozen condensate in muffler) (gasoline)
  • CHECK drain holes for foreign material. PARK the vehicle inside to thaw. TEST vehicle for normal operation. If concern is still present, REFER to the appropriate "Engine Controls" article.
  • Burning smell - usually occurs at idle with possible traces of smoke
  • Foreign material caught in exhaust system
  • Missing heat shields
  • Fluid leak on exhaust
  • INSPECT the exhaust system for foreign material or missing heat shields. REPAIR or INSTALL new components as necessary. TEST the system for normal operation after the repair.
  • Odor - described as a sulfur or rotten egg smell
  • Catalytic converter
  • At times, a slight sulfur smell is normal for catalytic converters. The cause is the sulfur content in the gasoline being used. ADVISE customer, no repair required.
  • Rich fuel conditions
  • Misfire conditions
  • Excessive sulfur content in fuel
  • REFER to the appropriate "Engine Controls" article.
  • Visible rust on surface of exhaust pipes
  • Catalytic converter/exhaust system
  • Surface rust is a characteristic of materials used on exhaust systems. Exposure to heat or road salt may result in surface rust. INSPECT for perforations. If there are no perforations, condition is normal.