LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2012 >> Explorer Base, 3.5 8, AWD, 6F50 >> Repair and Diagnosis >> External Pages >> Different car >> Section 27 (Automatic Transmission - 6R140 (TORQSHIFT-R-6)) >> Removal & Installation >> Transmission - Gasoline Engines >> Removal

Transmission - Gasoline Engines: Removal

WARNING: This page is about a different car, the 2013 Ford F-550 Super Duty, 2013 Ford F-450 Super Duty, 2013 Ford F-350 Super Duty, and 2013 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Refer to the Transmission Cooler Flushing Job Aid on the FMCDealer website.

All Vehicles 

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Remove the transmission fluid level indicator.
    Fig 1: Locating Transmission Fluid Level Indicator
    G07482900Courtesy of FORD MOTOR CO.
  3. NOTE: If transmission disassembly is required, drain the transmission fluid.

    Remove the drain plug and drain the transmission fluid. Install the drain plug.

    • Tighten to 18 Nm (159 lb-in).
      Fig 2: Locating Transmission Fluid Pan Drain Plug
      G07482768Courtesy of FORD MOTOR CO.
  4. Remove the exhaust Y-Pipe. For additional information, refer to EXHAUST SYSTEM .
  5. Remove the starter motor. For additional information, refer to STARTING SYSTEM - GASOLINE ENGINES .
  6. Remove the torque converter nut access cover.
    Fig 3: Locating Torque Converter Nut Access Cover
    G07482961Courtesy of FORD MOTOR CO.
  7. Remove and discard the 4 torque converter nuts.
    Fig 4: Locating Torque Converter Nut
    G07482962Courtesy of FORD MOTOR CO.
  8. Remove the 2 bolts and the inspection cover.
    Fig 5: Locating Inspection Cover Mounting Bolts
    G07482963Courtesy of FORD MOTOR CO.
  9. Rotate the shell of the transmission vehicle harness connector counterclockwise and disconnect the transmission vehicle harness connector.
    Fig 6: Locating Transmission Vehicle Harness Connector
    G07482797Courtesy of FORD MOTOR CO.
  10. Disconnect the selector lever cable end from the manual control lever, remove the 2 bolts and position the selector lever cable and bracket aside.
    Fig 7: Locating Selector Lever Cable End And Mounting Bolts
    G07482965Courtesy of FORD MOTOR CO.
  11. NOTE: The wiring harness has 4 retainers, one shown in illustration.

    Remove the 4 wiring harness retainers from the transmission case and position the wiring harness aside.

    Fig 8: Locating Wiring Harness Retainers
    G07482966Courtesy of FORD MOTOR CO.
  12. NOTE: Only use hand tools when loosening the engine support insulator nuts or damage to the engine support insulator may occur.
    NOTE: The RH engine support insulator studs may come out of the insulator while removing the nuts. Install new RH engine support insulator studs if the studs come out.

    Remove and discard the 4 RH engine support insulator nuts.

    Fig 9: Locating RH Engine Support Insulator Nuts
    G06772798Courtesy of FORD MOTOR CO.
  13. NOTE: Only use hand tools when loosening the engine support insulator nuts or damage to the engine support insulator may occur.

    Remove and discard the 3 LH engine support insulator nuts.

    Fig 10: Locating LH Engine Support Insulator Nuts
    G06772788Courtesy of FORD MOTOR CO.

    Rear Wheel Drive (RWD) vehicles 

  14. NOTE: When removing the crossmember, support the transmission using a heavy duty transmission jack.
    • Place the jack so the fluid pan does not support the weight of the transmission.
    • Fasten a chain or ratchet strap over the top of the transmission and to both sides of the jack.

      Failure to use a heavy duty transmission jack can result in damage to the transmission  .

    NOTE: The transmission support insulator studs may come out of the transmission support insulator while removing the transmission support insulator-to-crossmember nuts. Install new transmission support insulator studs if the studs come out.

    Remove the transmission support crossmember. For additional information, refer to FULL FRAME & BODY MOUNTING .

    RWD vehicles equipped with a slip yoke 

  15. Remove the rear driveshaft. For additional information, refer to DRIVESHAFT .
  16. If installing a new, remanufactured or overhauled transmission, remove and discard the 2 transmission support insulator-to-transmission bolts and remove the transmission support insulator.
    Fig 11: Locating Transmission Support Insulator-To-Transmission Bolts
    G07482969Courtesy of FORD MOTOR CO.

    RWD vehicles equipped with a fixed yoke 

  17. NOTE: It may be necessary to tap the driveshaft yoke with a plastic or rubber soft-faced hammer if a pry area is not present on the driveshaft side.

    Index mark the rear driveshaft. Remove and discard the 4 bolts and position the rear driveshaft aside.

    • Support the driveshaft using mechanics wire.
      Fig 12: Locating Rear Driveshaft Index Mark And Bolts
      G07482940Courtesy of FORD MOTOR CO.
  18. If installing a new, remanufactured or overhauled transmission, remove and discard the 4 transmission support insulator bracket bolts and remove the transmission support insulator and bracket.
    Fig 13: Locating Transmission Support Insulator Bracket Bolts
    G07482971Courtesy of FORD MOTOR CO.

    Vehicles equipped with Four-Wheel Drive (4WD) and a manual shift transfer case 

  19. Remove the transfer case linkage bolt and position the transfer case linkage aside.
    Fig 14: Locating Transfer Case Linkage Bolt
    G07482972Courtesy of FORD MOTOR CO.
  20. Remove the bolt and remove the transfer case linkage bracket.
    Fig 15: Locating Transfer Case Linkage Bracket Mounting Bolt
    G07482973Courtesy of FORD MOTOR CO.

    4WD vehicles 

  21. NOTE: When removing the transfer case, support the transmission using a heavy duty transmission jack.
    • Place the jack so the fluid pan does not support the weight of the transmission  .
    • Fasten a chain or ratchet strap over the top of the transmission and to both sides of the jack  .

      Failure to use a heavy duty transmission jack can result in damage to the transmission  .

    NOTE: If the transmission is being removed for the flexplate or engine related repairs, the transfer case does not need to be separated from the transmission.

    Remove the transfer case. For additional information, refer to TRANSFER CASE .

    All Vehicles 

  22. Remove the bolt and position the transmission fluid cooler tubes aside.
    Fig 16: Locating Transmission Fluid Cooler Tube Mounting Bolt
    G07482974Courtesy of FORD MOTOR CO.
  23. Remove the lower transmission fluid filler tube bolt and position the transmission fluid filler tube aside. Remove and discard the transmission fluid filler tube O-ring.
    Fig 17: Locating Transmission Fluid Filler Tube Mounting Bolt
    G07482896Courtesy of FORD MOTOR CO.
  24. NOTE: Note the location of the 2 longer bolts for installation. The 2 longer bolts go to the bolt holes with the dowel pins.

    Remove the 7 bolts, position aside the fuel line bracket and remove the transmission from the dowel pins.

    Fig 18: Locating Fuel Line Bracket Mounting Bolts
    G07482976Courtesy of FORD MOTOR CO.
  25. Slide the transmission back enough to install the Torque Converter Retainer and remove the transmission.
    Fig 19: Installing Torque Converter Retainer
    G06140800Courtesy of FORD MOTOR CO.
scientia non olet · About LEMON Manuals