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Home >> Ford >> 2012 >> Explorer Base, 3.5 8, AWD, 6F50 >> Repair and Diagnosis >> External Pages >> Different car >> Section 26 (Automatic Transmission - 5R110W (TORQSHIFT-R)) >> Disassembly & Assembly Of Subassemblies >> Forward Clutch Assembly >> Assembly

Forward Clutch Assembly: Assembly

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  1. Lightly lubricate the new pistons and seals with petroleum jelly.
    1. Forward clutch balance piston.
    2. Forward clutch balance piston return spring.
    3. Forward clutch piston.
      Fig 1: Identifying Forward Clutch Balance Piston, Return Spring And Clutch Piston
      G06141003Courtesy of FORD MOTOR CO.
  2. Install the forward clutch piston.
    Fig 2: Locating Forward Clutch Piston
    G06141002Courtesy of FORD MOTOR CO.
  3. Install the forward clutch balance piston return spring and balance piston.
    Fig 3: Locating Forward Clutch Balance Piston
    G06141001Courtesy of FORD MOTOR CO.
  4. Using the Clutch Spring Compressor Aligner and Clutch Spring Compressor, install the snap ring.
    Fig 4: Removing\Installing Snap Ring Using Clutch Spring Compressor Aligner And Clutch Spring Compressor
    G06141000Courtesy of FORD MOTOR CO.
  5. NOTE: Inspect the forward clutch plates for damage. If any damage is found, install new plates.

    Install the forward clutch pack.

    1. Cushion spring.
    2. Externally splined steel plates.
    3. Internally splined friction plates.
    4. Forward clutch pressure plate.
      Fig 5: Identifying Cushion Spring, Forward Clutch Pressure Plate, Externally Splined Steel Plates And Internally Splined Friction Plates
      G06141007Courtesy of FORD MOTOR CO.
  6. Install the forward clutch snap ring.
    Fig 6: Locating Forward Clutch Snap Ring
    G06140999Courtesy of FORD MOTOR CO.
  7. Using a feeler gauge, measure the clearance between the snap ring and the pressure plate in 3 different locations.
    Fig 7: Measuring Clearance Between Snap Ring And Pressure Plate
    G06141009Courtesy of FORD MOTOR CO.
  8. Install the No. 8 forward clutch thrust bearing, blue side up.
    Fig 8: Locating No. 8 Forward Clutch Thrust Bearing
    G06140998Courtesy of FORD MOTOR CO.
  9. Install the No. 7 thrust washer and 2 new seals.
    Fig 9: Locating No. 7 Thrust Washer And Seals
    G06140997Courtesy of FORD MOTOR CO.
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