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Home >> Ford >> 2012 >> Explorer Base, 3.5 8, AWD, 6F50 >> Repair and Diagnosis >> External Pages >> Different car >> Section 235 (Exhaust System) >> Removal And Installation >> Catalytic Converter - 2.0L GTDI >> Removal

Catalytic Converter - 2.0L GTDI: Removal

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WARNING: Before beginning any service procedure, refer to SAFETY WARNINGS . Failure to follow this instruction may result in serious personal injury.
  1. With the vehicle in NEUTRAL, position it on a hoist. REFER to JACKING AND LIFTING , Lifting Points.
  2. Remove the HO2S  . REFER to HEATED OXYGEN SENSOR (HO2S) - 2.0L GTDI .
  3. Remove the exhaust flexible pipe. Refer to CATALYTIC CONVERTER - 2.0L GTDI .
  4. Disconnect the CMS  electrical connector and detach the wiring clip.
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  5. Remove the 2 catalytic converter-to-bracket nuts, spacer plate and 2 spacers.
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  6. NOTE: Removing the catalytic converter-to-turbocharger clamp may be difficult. Use care not to scratch or gouge the catalytic converter or turbocharger flanges or sealing surfaces. Scratches and gouges may cause exhaust leaks.
    NOTE: Note the position of the catalytic converter-to-turbocharger clamp for installation.

    Remove and discard the catalytic converter-to-turbocharger clamp, then remove the catalytic converter and discard the gasket.

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