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Home >> Ford >> 2012 >> Explorer Base, 3.5 8, AWD, 6F50 >> Repair and Diagnosis >> External Pages >> Different car >> Section 22 (Engine Mechanical - 6.2L) >> In-Vehicle Repair >> Exhaust Manifold - RH >> Removal

Exhaust Manifold - RH: Removal

WARNING: This page is about a different car, the 2013 Ford F-350 Super Duty and 2013 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Remove the RH inner fenderwell. For additional information, refer to FRONT END BODY PANELS .
  3. Remove the starter. For additional information, refer to STARTING SYSTEM - GASOLINE ENGINES .
  4. Remove the 4 exhaust manifold-to-catalytic converter nuts (2 LH and 2 RH).
    Fig 1: Locating Exhaust Manifold-To-Catalytic Converter Nuts
    G08596940Courtesy of FORD MOTOR CO.
  5. Remove the 2 bolts and the exhaust shield.
    Fig 2: Locating Exhaust Shield Bolts
    G06518230Courtesy of FORD MOTOR CO.
  6. Remove the 8 exhaust manifold nuts, the 4 rear exhaust manifold studs, the exhaust manifold and the 2 exhaust manifold gaskets.
    • Discard the exhaust manifold nuts, studs and gaskets.
  7. Remove and discard the 4 front exhaust manifold studs.
  8. NOTE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These may cause scratches and gouges resulting in leak paths. Use a plastic scraper to clean the sealing surfaces.
    NOTE: Clean the sealing surfaces with metal surface prep. Follow the directions on the packaging.

    Remove and discard the 2 exhaust manifold gaskets. Clean the sealing surfaces with metal surface prep.

  9. Inspect the exhaust manifold. For additional information, refer to ENGINE SYSTEM - GENERAL INFORMATION .