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Section 180 (Engine Mechanical - 5.8L (4V)): Removal: Engine

WARNING: This page is about a different car, the 2013 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOLS

G08643297
 2, 200# Floor Crane, Fold Away
300-OTC1819E or equivalent
G06564272
 Lifting Bracket, Engine (2 required)
303-D087 (D93P-6001-A1) or equivalent
G06251558
 Lifting Bracket, Engine
303-D089 (D93P-6001-A3) or equivalent
WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
WARNING: Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury.
WARNING: Do not breathe dust or use compressed air to blow dust from storage containers or friction components. Remove dust using government-approved techniques. Friction component dust may be a cancer and lung disease hazard. Exposure to potentially hazardous components may occur if dusts are created during repair of friction components, such as brake pads and clutch discs. Exposure may also cause irritation to skin, eyes and respiratory tract, and may cause allergic reactions and/or may lead to other chronic health effects. If irritation persists, seek medical attention or advice. Failure to follow these instructions may result in serious personal injury.

All vehicles 

  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to JACKING & LIFTING .
  2. Release the 2 windshield washer hose retainers and the 8 hood insulation pin-type retainers (2 shown in illustration).
    Fig 1: Locating Windshield Washer Hose Retainers And Hood Insulation Pin-Type Retainers
    G07474438Courtesy of FORD MOTOR CO.
  3. Detach the 2 windshield washer hose retainers and disconnect the 2 windshield washer hose C-Lock Couplers. Refer to WIPERS AND WASHERS .
    Fig 2: Locating Windshield Washer Hose Retainers And Windshield Washer Hose C-Lock Couplers
    G07474439Courtesy of FORD MOTOR CO.
  4. NOTE: Index-mark the hood hinge location to aid in hood installation.
    NOTE: RH shown in illustration, LH similar.

    Remove the 4 bolts (2 shown in illustration) and the hood.

    Fig 3: Locating Hood And Bolts
    G07474440Courtesy of FORD MOTOR CO.
  5. Release the fuel system pressure. Refer to FUEL SYSTEM - GENERAL INFORMATION .
  6. Remove the battery and tray. Refer to BATTERY, MOUNTING AND CABLES .
  7. Remove the Air Cleaner (ACL) assembly and ACL outlet pipe. Refer to INTAKE AIR DISTRIBUTION & FILTERING .
  8. Remove brake booster. Refer to POWER BRAKE ACTUATION .
  9. Drain the cooling system. Refer to ENGINE COOLING .
  10. Drain the Supercharger (SC) cooling system. Refer to SUPERCHARGER COOLING .
  11. Remove the engine coolant degas bottle. Refer to ENGINE COOLING .
  12. Remove the SC coolant degas bottle. Refer to SUPERCHARGER COOLING .
  13. Disconnect the upper coolant hose from the SC coolant pump.
    G08642926
  14. Disconnect the lower coolant hose from the SC coolant pump.
    G08642927
  15. Disconnect the SC coolant pump electrical connector and retainer.
    G08642928
  16. Remove the 2 nuts, bolt and the SC coolant pump.
    G08642929

    Vehicle equipped with the cooling package 

  17. Remove the 2 retaining clips and disconnect the 2 oil hoses from the oil filter adapter.
    G08642930
  18. Remove the bolt and position the transmission cooler hoses aside.
    G08643308

    All vehicles 

  19. Remove the 2 LH cowl vent screen plastic rivets.
    Fig 4: Locating LH Cowl Vent Screen Plastic Rivets
    G07487023Courtesy of FORD MOTOR CO.
  20. Lift the cowl screen and remove the ground strap bolt.
    • Detach the wiring retainer from the cowl.
      Fig 5: Locating Wiring Retainer And Ground Strap Bolt
      G07487024Courtesy of FORD MOTOR CO.
  21. Disconnect the Evaporative Emission (EVAP) tube and the brake booster vacuum supply tube from the Throttle Body (TB) spacer. Refer to FUEL SYSTEM - GENERAL INFORMATION .
    Fig 6: Locating Evaporative Emission Tube And Brake Booster Vacuum Supply Tube
    G07989054Courtesy of FORD MOTOR CO.
  22. Disconnect the fuel supply tube. Refer to FUEL SYSTEM - GENERAL INFORMATION .
    Fig 7: Locating Fuel Supply Tube
    G06394915Courtesy of FORD MOTOR CO.
  23. Disconnect the upper radiator hose from the thermostat housing.
    Fig 8: Locating Upper Radiator Hose Clamp
    G06394908Courtesy of FORD MOTOR CO.
  24. Disconnect the cooling fan electrical connector.
    Fig 9: Locating Cooling Fan Electrical Connector
    G06394909Courtesy of FORD MOTOR CO.
  25. NOTE: RH bolt shown in illustration, LH similar.

    Remove the 2 bolts and the cooling fan assembly.

    Fig 10: Locating Cooling Fan Assembly Bolts
    G06394910Courtesy of FORD MOTOR CO.
  26. Disconnect the coolant hose from the Charge Air Cooler (CAC).
    Fig 11: Locating Charge Air Cooler Coolant Hose
    G06394911Courtesy of FORD MOTOR CO.
  27. Disconnect the coolant hose from the thermostat housing.
    Fig 12: Locating Thermostat Housing Coolant Hose Clamp
    G06394913Courtesy of FORD MOTOR CO.
  28. Disconnect the coolant hose from the coolant tube assembly (above the generator).
    Fig 13: Locating Coolant Tube Assembly Coolant Hose Clamp
    G06394912Courtesy of FORD MOTOR CO.
  29. Disconnect the coolant hose from the coolant pump.
    Fig 14: Locating Coolant Pump Coolant Hose Clamp
    G06394914Courtesy of FORD MOTOR CO.
  30. Disconnect the 2 heater hoses from the coolant tube assembly at the rear of the engine.
    Fig 15: Locating Heater Hoses
    G06394918Courtesy of FORD MOTOR CO.
  31. Disconnect the 16-pin electrical connector and detach the 2 wiring retainers.
    Fig 16: Locating 16-Pin Electrical Connector
    G06391882Courtesy of FORD MOTOR CO.
  32. Disconnect the PCM electrical connector.
    G08643322
  33. Rotate the accessory drive belt tensioner clockwise and remove the accessory drive belt.
    Fig 17: Rotating Accessory Drive Belt Tensioner Clockwise
    G07474996Courtesy of FORD MOTOR CO.
  34. Rotate the SC drive belt tensioner clockwise and remove the drive belt from the SC drive pulley.
    Fig 18: Rotating SC Drive Belt Tensioner Clockwise
    G06382396Courtesy of FORD MOTOR CO.
  35. Remove the bolt, SC drive belt tensioner and the SC drive belt.
    Fig 19: Locating Bolt, SC Drive Belt Tensioner And SC Drive Belt
    G06394825Courtesy of FORD MOTOR CO.
  36. If equipped, disconnect the coolant hose from the oil cooler.
    G08643326
  37. Disconnect the lower radiator hose from the radiator.
    • Remove the lower radiator hose assembly from the vehicle.
      Fig 20: Locating Lower Radiator Hose
      G06394929Courtesy of FORD MOTOR CO.
  38. Loosen the 2 crossmember brace nuts.
    Fig 21: Locating Crossmember Brace Nuts
    G08643328Courtesy of FORD MOTOR CO.
  39. Remove the 6 bolts and remove the crossmember brace.
    Fig 22: Locating Crossmember Brace Bolts
    G08643329Courtesy of FORD MOTOR CO.
  40. Disconnect the LH Heated Oxygen Sensor (HO2S) electrical connector.
    G08643330
  41. Disconnect the generator electrical connector.
    Fig 23: Locating Generator Electrical Connector
    G06395229Courtesy of FORD MOTOR CO.
  42. Remove the nut and disconnect the B+ wire from the generator.
    Fig 24: Locating Generator B+ Wire Nut
    G06394932Courtesy of FORD MOTOR CO.
  43. Disconnect the Engine Oil Pressure (EOP) switch electrical connector and the 2 wire retainers.
    Fig 25: Locating Engine Oil Pressure Switch Electrical Connector And Wiring Harness Pin-Type Retainers
    G06394858Courtesy of FORD MOTOR CO.
  44. Detach the wire retainer. Remove the 2 nuts and the 2 wire harness brackets from the oil pan studs.
    Fig 26: Locating Wire Harness Retainer Brackets And Nuts
    G07988966Courtesy of FORD MOTOR CO.
  45. Detach the 2 wire harness retainers from the oil pan.
    G08643118
  46. Disconnect the A/C compressor electrical connector.
    G08643336
  47. Disconnect the Crankshaft Position (CKP) sensor electrical connector.
    Fig 27: Locating Crankshaft Position (CKP) Sensor Electrical Connector
    G06394935Courtesy of FORD MOTOR CO.
  48. Remove the nut and position out the engine wire harness retainers. Disconnect the retainer from the back of the A/C compressor.
    G08643034
  49. Remove the nut and position out the ground wire from the RH engine insulator.
    Fig 28: Locating RH Engine Insulator Ground Wire And Nut
    G06394941Courtesy of FORD MOTOR CO.
  50. Remove the 3 stud bolts and position the A/C compressor aside.
    Fig 29: Locating A/C Compressor Aside Stud Bolts
    G06394940Courtesy of FORD MOTOR CO.
  51. Drain the engine oil.
    • Install the drain plug and tighten to 26 Nm (19 lb-ft).
  52. Remove and discard the engine oil filter.
    Fig 30: Locating Engine Oil Filter
    G06394727Courtesy of FORD MOTOR CO.
  53. Remove the clutch disc and pressure plate. Refer to CLUTCH .
  54. Install the Engine Lifting Bracket.
    Fig 31: Installing Engine Lifting Bracket
    G06382236Courtesy of FORD MOTOR CO.
  55. Install the Engine Lifting Bracket.
    Fig 32: Installing Engine Lifting Bracket
    G06394629Courtesy of FORD MOTOR CO.
  56. Remove the RH engine support insulator nut.
    Fig 33: Locating RH Engine Support Insulator Nut
    G06394952Courtesy of FORD MOTOR CO.
  57. Remove the LH engine support insulator nut.
    Fig 34: Locating Engine Support Insulator Nut
    G06394953Courtesy of FORD MOTOR CO.
  58. Install the Floor Crane and the Engine Lifting Bracket.
    • Remove the engine from the vehicle.
      Fig 35: Installing Floor Crane And Engine Lifting Bracket
      G08643346Courtesy of FORD MOTOR CO.
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