LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2012 >> Explorer Base, 3.5 8, AWD, 6F50 >> Repair and Diagnosis >> External Pages >> Different car >> Section 180 (Engine Mechanical - 5.8L (4V)) >> Installation >> Engine

Section 180 (Engine Mechanical - 5.8L (4V)): Installation: Engine

WARNING: This page is about a different car, the 2013 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOLS

G08643760
 2, 200# Floor Crane, Fold Away
300-OTC1819E or equivalent
G06251558
 Lifting Bracket, Engine
303-D089 (D93P-6001-A3) or equivalent
G06065385
 Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool
MATERIAL SPECIFICATIONS

Item Specification
Motorcraft® SAE 5W-50 Full Synthetic Motor Oil
XO-5W50-QGT or equivalent		 WSS-M2C931-B
WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
WARNING: Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury.
WARNING: Do not breathe dust or use compressed air to blow dust from storage containers or friction components. Remove dust using government-approved techniques. Friction component dust may be a cancer and lung disease hazard. Exposure to potentially hazardous components may occur if dusts are created during repair of friction components, such as brake pads and clutch discs. Exposure may also cause irritation to skin, eyes and respiratory tract, and may cause allergic reactions and/or may lead to other chronic health effects. If irritation persists, seek medical attention or advice. Failure to follow these instructions may result in serious personal injury.

All vehicles 

  1. Using the Floor Crane and the Engine Lifting Bracket, install the engine into the vehicle.
    Fig 1: Installing Floor Crane And Engine Lifting Bracket
    G08643346Courtesy of FORD MOTOR CO.
  2. NOTE: Do not tighten the engine insulator nut until the full weight of the engine is on the engine insulator or damage to the engine insulator may occur.

    Install the LH engine insulator nut.

    • Tighten to 63 Nm (46 lb-ft).
      Fig 2: Locating Engine Support Insulator Nut
      G06394953Courtesy of FORD MOTOR CO.
  3. NOTE: Do not tighten the engine insulator nut until the full weight of the engine is on the engine insulator or damage to the engine insulator may occur.

    Install the RH engine insulator nut.

    • Tighten to 63 Nm (46 lb-ft).
      Fig 3: Locating RH Engine Support Insulator Nut
      G06394952Courtesy of FORD MOTOR CO.
  4. Install the clutch disc and pressure plate. Refer to CLUTCH .
  5. Install a new engine oil filter in the following sequence.
    1. Lubricate the oil filter gasket with clean engine oil and tighten until the seal makes contact.
    2. Using an oil filter strap wrench, tighten the filter an additional 270 degrees.
      Fig 4: Locating Engine Oil Filter
      G06394727Courtesy of FORD MOTOR CO.
  6. Install the A/C compressor and the 3 stud bolts.
    • Tighten to 25 Nm (18 lb-ft).
      Fig 5: Locating A/C Compressor Aside Stud Bolts
      G06394940Courtesy of FORD MOTOR CO.
  7. Position back the ground wire and install the nut to the RH engine insulator bracket.
    • Tighten to 25 Nm (18 lb-ft).
      Fig 6: Locating RH Engine Insulator Ground Wire And Nut
      G06394941Courtesy of FORD MOTOR CO.
  8. Connect the retainer at the back of the A/C compressor. Position back the engine wire harness retainers and install the nut.
    • Tighten to 10 Nm (89 lb-in).
      G08643034
  9. Connect the Crankshaft Position (CKP) sensor electrical connector.
    Fig 7: Locating Crankshaft Position (CKP) Sensor Electrical Connector
    G06394935Courtesy of FORD MOTOR CO.
  10. Connect the A/C compressor electrical connector.
    G08643336
  11. Attach the 2 wire harness retainers to the oil pan.
    G08643118
  12. Install the 2 wire harness retainer brackets on the oil pan studs and install the 2 nuts. Connect the wire retainer.
    • Tighten to 10 Nm (89 lb-in).
      Fig 8: Locating Wire Harness Retainer Brackets And Nuts
      G07988966Courtesy of FORD MOTOR CO.
  13. Connect the Engine Oil Pressure (EOP) switch electrical connector and the 2 wire retainers.
    Fig 9: Locating Engine Oil Pressure Switch Electrical Connector And Wiring Harness Pin-Type Retainers
    G06394858Courtesy of FORD MOTOR CO.
  14. Connect the B+ wire to the generator and install the nut.
    • Tighten to 8 Nm (71 lb-in).
      Fig 10: Locating Generator B+ Wire Nut
      G06394932Courtesy of FORD MOTOR CO.
  15. Connect the generator electrical connector.
    Fig 11: Locating Generator Electrical Connector With Torque Specifications
    G06438438Courtesy of FORD MOTOR CO.
  16. Connect the LH Heated Oxygen Sensor (HO2S) electrical connector.
    G08643330
  17. Install the crossmember brace and the 6 crossmember brace bolts.
    • Tighten to 48 Nm (35 lb-ft).
      Fig 12: Locating Crossmember Brace Bolts
      G08643778Courtesy of FORD MOTOR CO.
  18. Tighten the 2 crossmember brace nuts.
    • Tighten to 48 Nm (35 lb-ft).
      Fig 13: Locating Crossmember Brace Nuts
      G08643779Courtesy of FORD MOTOR CO.
  19. Position the lower radiator hose assembly into the vehicle.
    • Connect the lower radiator hose to the radiator.
      Fig 14: Locating Lower Radiator Hose
      G06394929Courtesy of FORD MOTOR CO.
  20. If equipped, connect the coolant hose to the oil cooler.
    G08643326
  21. Position the Supercharger (SC) drive belt and install the tensioner and bolt.
    • Tighten to 48 Nm (35 lb-ft).
      Fig 15: Locating Bolt, SC Drive Belt Tensioner And SC Drive Belt
      G06394825Courtesy of FORD MOTOR CO.
  22. Rotate the SC drive belt tensioner clockwise and install the drive belt onto the SC drive pulley.
    Fig 16: Rotating SC Drive Belt Tensioner Clockwise
    G06382396Courtesy of FORD MOTOR CO.
  23. Rotate the accessory drive belt tensioner clockwise and install the accessory drive belt.
    Fig 17: Rotating Accessory Drive Belt Tensioner Clockwise
    G08643784Courtesy of FORD MOTOR CO.
  24. Connect the PCM electrical connector.
    G08643322
  25. Connect the 16-pin electrical connector and attach the 2 wiring retainers.
    Fig 18: Locating 16-Pin Electrical Connector
    G06391882Courtesy of FORD MOTOR CO.
  26. Connect the 2 heater hoses to the coolant tube assembly at the rear of the engine.
    Fig 19: Locating Heater Hoses
    G06394918Courtesy of FORD MOTOR CO.
  27. Connect the coolant hose to the coolant pump.
    Fig 20: Locating Coolant Pump Coolant Hose Clamp
    G06394914Courtesy of FORD MOTOR CO.
  28. Connect the coolant hose to the coolant tube assembly (above the generator).
    Fig 21: Locating Coolant Tube Assembly Coolant Hose Clamp
    G06394912Courtesy of FORD MOTOR CO.
  29. Connect the coolant hose to the thermostat housing.
    Fig 22: Locating Thermostat Housing Coolant Hose Clamp
    G06394913Courtesy of FORD MOTOR CO.
  30. Connect the coolant hose to the Charge Air Cooler (CAC).
    Fig 23: Locating Charge Air Cooler Coolant Hose
    G06394911Courtesy of FORD MOTOR CO.
  31. NOTE: RH bolt shown in illustration, LH similar.

    Install the cooling fan assembly and the 2 bolts.

    • Tighten to 8 Nm (71 lb-in).
      Fig 24: Locating Cooling Fan Assembly Bolts
      G06394910Courtesy of FORD MOTOR CO.
  32. Connect the cooling fan electrical connector.
    Fig 25: Locating Cooling Fan Electrical Connector
    G06394909Courtesy of FORD MOTOR CO.
  33. Connect the upper radiator hose to the thermostat housing.
    Fig 26: Locating Upper Radiator Hose Clamp
    G06394908Courtesy of FORD MOTOR CO.
  34. Connect the fuel supply tube. Refer to FUEL SYSTEM - GENERAL INFORMATION .
    Fig 27: Locating Fuel Supply Tube
    G06394915Courtesy of FORD MOTOR CO.
  35. Connect the Evaporative Emission (EVAP) tube quick connect coupling and the brake booster vacuum supply tube to the Throttle Body (TB) spacer.

    Refer to FUEL SYSTEM - GENERAL INFORMATION .

    Fig 28: Locating Evaporative Emission Tube And Brake Booster Vacuum Supply Tube
    G07989054Courtesy of FORD MOTOR CO.
  36. Lift the cowl screen and install the ground strap bolt.
    • Tighten to 10 Nm (89 lb-in).
    • Attach the wiring retainer to the cowl.
      Fig 29: Locating Wiring Retainer And Ground Strap Bolt
      G07487024Courtesy of FORD MOTOR CO.
  37. Install the 2 cowl vent screen plastic rivets.
    Fig 30: Locating LH Cowl Vent Screen Plastic Rivets
    G07487023Courtesy of FORD MOTOR CO.

    Vehicle equipped with the cooling package 

  38. Position the transmission cooler hoses and install the bolt.
    • Tighten to 8 Nm (71 lb-in).
      G08643308
  39. Connect the 2 oil hoses to the oil filter adapter and install the 2 retaining clips.
    G08642930

    All vehicles 

  40. Install the SC coolant pump, bolt and the 2 nuts.
    • Tighten the bolt to 10 Nm (89 lb-in).
    • Tighten the nuts to 11 Nm (97 lb-in).
      G08642929
  41. Connect the SC coolant pump electrical connector and retainer.
    G08642928
  42. Connect the lower coolant hose to the SC coolant pump.
    G08642927
  43. Connect the upper coolant hose to the SC coolant pump.
    G08642926
  44. Install the SC coolant degas bottle. Refer to SUPERCHARGER COOLING .
  45. Install the engine coolant degas bottle. Refer to ENGINE COOLING .
  46. Install the brake booster. Refer to POWER BRAKE ACTUATION .
  47. Install the battery tray and battery. Refer to BATTERY, MOUNTING AND CABLES .
  48. Install the Air Cleaner (ACL) assembly and ACL outlet pipe. Refer to INTAKE AIR DISTRIBUTION & FILTERING .
  49. NOTE: Use the hood hinge location index marks made during removal to aid in hood installation.

    Install the hood and the 4 bolts.

    • Tighten to 12 Nm (106 lb-in).
      Fig 31: Locating Hood And Bolts
      G07474440Courtesy of FORD MOTOR CO.
  50. Attach the 2 windshield washer hose retainers and connect the 2 windshield washer hose C-Lock Couplers. Refer to WIPERS AND WASHERS .
    Fig 32: Locating Windshield Washer Hose Retainers And Windshield Washer Hose C-Lock Couplers
    G07474439Courtesy of FORD MOTOR CO.
  51. Install the 2 windshield washer hose retainers and the 8 hood insulation pin-type retainers (2 shown in illustration).
    Fig 33: Locating Windshield Washer Hose Retainers And Hood Insulation Pin-Type Retainers
    G07474438Courtesy of FORD MOTOR CO.
  52. Fill the engine with clean engine oil.
  53. Fill and bleed the engine cooling system. Refer to ENGINE COOLING .
  54. Fill and bleed the SC cooling system. Refer to SUPERCHARGER COOLING .
  55. After completing the repairs, use the scan tool to perform the Misfire Monitor Neutral Profile Correction procedure, following the on-screen instruction.
scientia non olet · About LEMON Manuals