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Home >> Ford >> 2012 >> Explorer Base, 3.5 8, AWD, 6F50 >> Repair and Diagnosis >> External Pages >> Different car >> Section 180 (Engine Mechanical - 5.8L (4V)) >> In-Vehicle Repair >> Oil Pan >> Removal

Oil Pan: Removal

WARNING: This page is about a different car, the 2013 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan, can cause engine failure.
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to JACKING & LIFTING .
  2. Remove the 2 dash boot nuts.
    Fig 1: Locating Dash Boot Nuts
    G06394907Courtesy of FORD MOTOR CO.
  3. NOTE: Use a steering wheel holding device (such as Hunter® 28-75-1 or equivalent).

    Using a suitable holding device, hold the steering wheel in the straight-ahead position.

    Fig 2: Holding Steering Wheel
    G06063988Courtesy of FORD MOTOR CO.
  4. Remove the Air Cleaner (ACL) assembly and the ACL outlet pipe. Refer to INTAKE AIR DISTRIBUTION & FILTERING .
  5. Remove the battery and tray. Refer to BATTERY, MOUNTING AND CABLES .
  6. Remove the 8 pin-type retainers and the upper radiator sight shield.
    Fig 3: Locating Upper Radiator Sight Shield And Pin-Type Retainers
    G06403276Courtesy of FORD MOTOR CO.
  7. Install the Engine Lifting Bracket.
    Fig 4: Installing Engine Lifting Bracket
    G06382236Courtesy of FORD MOTOR CO.
  8. Install the Engine Lifting Bracket.
    Fig 5: Installing Engine Lifting Bracket
    G06394629Courtesy of FORD MOTOR CO.
  9. NOTE: LH side shown in illustration, RH side similar.

    Remove the LH and RH engine support insulator nuts.

    Fig 6: Locating Engine Support Insulator Nut
    G06394953Courtesy of FORD MOTOR CO.
  10. NOTE: The heavy duty Engine Support Bar (303-F070) must be used with the draw screws from the light duty Engine Support Bar (303-F072). This will provide enough clearance between the Supercharger (SC) and the Engine Support Bar, and enough clearance between the draw screw and the vehicle hood.

    Install the Engine Support Bars and raise the engine.

    Fig 7: Raising/Lowering Engine Using Engine Support Bars
    G06394630Courtesy of FORD MOTOR CO.
  11. Drain the engine oil.
    • Tighten the drain plug to 26 Nm (19 lb-ft).
  12. Remove the 4 nuts and the rear subframe cross brace.
    Fig 8: Locating Rear Subframe Cross Brace
    G06382494Courtesy of FORD MOTOR CO.
  13. Remove the 9 screws and the lower air deflector.
    Fig 9: Locating Lower Air Deflector Screws
    G06395449Courtesy of FORD MOTOR CO.
  14. Loosen the 2 crossmember brace nuts.
    Fig 10: Locating Crossmember Brace Nuts
    G08643113Courtesy of FORD MOTOR CO.
  15. Remove the 6 bolts and remove the crossmember brace.
    Fig 11: Locating Crossmember Brace Bolts
    G08643114Courtesy of FORD MOTOR CO.
  16. Position 2 adjustable jackstands under the subframe.
    G07474273
  17. NOTE: Do not allow the steering wheel to rotate while the steering column intermediate shaft is disconnected or damage to the clockspring can result. If there is evidence that the wheel has rotated, the clockspring must be removed and recentered. For additional information, refer to SUPPLEMENTAL RESTRAINT SYSTEM .

    Remove the upper bolt from the intermediate steering shaft.

    Fig 12: Locating Intermediate Steering Shaft And Upper Bolt
    G06394724Courtesy of FORD MOTOR CO.
  18. Mark the position of the 4 subframe nuts and 4 subframe bolts for referencing during assembly.
    Fig 13: Aligning Subframe Nuts And Bolts
    G06392484Courtesy of FORD MOTOR CO.
  19. Remove the 4 subframe nuts and 4 subframe bolts.
  20. Using the adjustable jackstands, lower the subframe 150 mm (5.905 in).
  21. Detach the 2 wiring harness retainers from the oil pan.
    G08643118
  22. Disconnect the wire retainer. Remove the 2 nuts and the 2 wire harness retainer brackets from the oil pan stud bolts.
    Fig 14: Locating Wire Harness Retainer Brackets And Nuts
    G07988966Courtesy of FORD MOTOR CO.
  23. NOTE: LH side shown in illustration, RH side similar.

    Remove the 2 lower bellhousing stud bolts.

    Fig 15: Locating Lower Bellhousing Stud Bolts
    G07988892Courtesy of FORD MOTOR CO.
  24. Remove the 13 bolts, the 3 stud bolts and the oil pan.
    G08643121
  25. Remove the 3 bolts and the oil pump screen and pickup tube.
    • Discard the O-ring seal.
      Fig 16: Locating Oil Pump Screen, Pickup Tube And Bolts
      G07989154Courtesy of FORD MOTOR CO.
  26. Remove and inspect the oil pan baffle and gasket, replace as necessary.
    Fig 17: Locating Oil Pan Baffle And Gasket
    G07989155Courtesy of FORD MOTOR CO.