Oil Pan: Installation

WARNING: This page is about a different car, the 2013 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.

NOTE: Clean the sealing surfaces with silicone gasket remover and metal surface prep. Follow the directions on the packaging. Failure to follow this procedure can cause future oil leakage.

Clean and inspect the mating surfaces of the engine block and oil pan.
NOTE: Failure to use Motorcraft® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.

NOTE: If the oil pan is not installed and the fasteners tightened within 4 minutes, the sealant must be removed and the sealing area cleaned. To clean the sealing area, use silicone gasket remover and metal surface prep. Failure to follow this procedure can cause future oil leakage. If this timing cannot be met, tighten fasteners 7, 8, 9 and 10 to 8 Nm (71 lb-in) within 4 minutes of applying the sealer and final torque all of the fasteners within 1 hour of applying the sealer.

Apply an 8 mm (0.31 in) bead of Motorcraft® High Performance Engine RTV Silicone to the crankshaft rear seal retainer plate-to-cylinder block sealing surfaces and the engine front cover-to-cylinder block sealing surfaces.

Fig 1: Identifying Bead Of Motorcraft® High Performance Engine RTV Silicone Applying Area
Courtesy of FORD MOTOR CO.
Position the oil pan baffle and gasket.

Fig 2: Locating Oil Pan Baffle And Gasket
Courtesy of FORD MOTOR CO.
NOTE: The 2 oil pump screen and pickup tube-to-oil pump bolts must be tightened prior to tightening the oil pump screen and pickup tube-to-spacer bolt.

Using a new O-ring seal, install the oil pump screen and pickup tube and the 3 bolts. Tighten the 2 oil pump screen and pickup tube-to-oil pump bolts.
- Tighten to 10 Nm (89 lb-in).
  
  Fig 3: Locating Oil Pump Screen, Pickup Tube And Bolts
  Courtesy of FORD MOTOR CO.
Tighten the oil pump screen and pickup tube-to-spacer bolt to 25 Nm (18 lb-ft).
NOTE: Fastener locations 11, 12 and 13 are stud bolts.

Install the oil pan, 13 bolts and 3 stud bolts. Tighten in the sequence shown in illustration.
- Tighten to 25 Nm (18 lb-ft).
NOTE: LH side shown in illustration, RH side similar.

Install the 2 lower bellhousing stud bolts.
- Tighten to 10 Nm (89 lb-in).
  
  Fig 4: Locating Lower Bellhousing Stud Bolts
  Courtesy of FORD MOTOR CO.
Install the 2 wire harness retainer brackets on the oil pan stud bolts and install the 2 nuts. Connect the wire retainer.
- Tighten to 10 Nm (89 lb-in).
  
  Fig 5: Locating Wire Harness Retainer Brackets And Nuts
  Courtesy of FORD MOTOR CO.
Attach the 2 wiring harness retainers to the oil pan.
Using the adjustable jackstand, raise the subframe.
NOTE: Do not allow the steering wheel to rotate while the steering column intermediate shaft is disconnected or damage to the clockspring can result. If there is evidence that the wheel has rotated, the clockspring must be removed and recentered. For additional information, refer to SUPPLEMENTAL RESTRAINT SYSTEM .

Position the intermediate steering shaft and install the upper bolt.
- Tighten to 47 Nm (35 lb-ft).
  
  Fig 6: Locating Intermediate Steering Shaft And Upper Bolt
  Courtesy of FORD MOTOR CO.
NOTE: Do not tighten the subframe nuts and bolts at this time.

Install the 4 subframe nuts and 4 subframe bolts.
Align the subframe nuts and bolts with the reference marks made during removal.
- Tighten the nuts to 115 Nm (85 lb-ft).
- Tighten the bolts to 115 Nm (85 lb-ft).
  
  Fig 7: Aligning Subframe Nuts And Bolts
  Courtesy of FORD MOTOR CO.
Install the crossmember brace and the 6 bolts.
- Tighten to 48 Nm (35 lb-ft).
  
  Fig 8: Locating Crossmember Brace Bolts
  Courtesy of FORD MOTOR CO.
Tighten the 2 crossmember brace nuts.
- Tighten to 48 Nm (35 lb-ft).
  
  Fig 9: Locating Crossmember Brace Nuts
  Courtesy of FORD MOTOR CO.
Install the lower air deflector and the 9 screws.

Fig 10: Locating Lower Air Deflector Screws
Courtesy of FORD MOTOR CO.
Install the subframe rear cross brace and the 4 nuts.
- Tighten to 48 Nm (35 lb-ft).
  
  Fig 11: Locating Rear Subframe Cross Brace
  Courtesy of FORD MOTOR CO.
Using the Engine Support Bars, lower the engine onto the engine support insulators.

Fig 12: Raising/Lowering Engine Using Engine Support Bars
Courtesy of FORD MOTOR CO.
NOTE: Do not tighten the engine support insulator nuts until the full weight of the engine is on the engine insulator or damage to the engine insulator may occur.

NOTE: LH side shown in illustration, RH side similar.

Install the LH and RH engine support insulator nuts.
- Tighten to 63 Nm (46 lb-ft).
  
  Fig 13: Locating Engine Support Insulator Nut
  Courtesy of FORD MOTOR CO.
Install the 8 pin-type retainers and the upper radiator sight shield.

Fig 14: Locating Upper Radiator Sight Shield And Pin-Type Retainers
Courtesy of FORD MOTOR CO.
Install the battery and tray. Refer to BATTERY, MOUNTING AND CABLES .
Install the ACL assembly and the ACL outlet pipe. Refer to INTAKE AIR DISTRIBUTION & FILTERING .
Install the dash boot and the 2 nuts.
- Tighten to 9 Nm (80 lb-in).
  
  Fig 15: Locating Dash Boot Nuts
  Courtesy of FORD MOTOR CO.
Fill the engine with clean engine oil.