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Home >> Ford >> 2012 >> Explorer Base, 3.5 8, AWD, 6F50 >> Repair and Diagnosis >> External Pages >> Different car >> Section 176 (Engine Mechanical - 3.7L) >> Removal >> Engine - Manual Transmission

Engine - Manual Transmission

WARNING: This page is about a different car, the 2013 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOLS

G08640569
 Eye, Engine Lift
303-1245
G07489657
 Lift Eye, RH Front
303-1529
G08640571
 2, 200# Floor Crane, Fold Away
300-OTC1819E
G06251558
 Spreader Bar
303-D089 (D93P-6001-A3) or equivalent
WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
WARNING: Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Release the fuel system pressure. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION .
  3. Remove the battery tray. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  4. Drain the engine cooling system. For additional Information, refer to ENGINE COOLING SYSTEM -- MUSTANG .
  5. Detach the 2 windshield washer hose retainers and the 8 hood insulation pin-type retainers (2 shown in illustration).
    G07474438
  6. Detach the 2 windshield washer hose retainers and disconnect the 2 windshield washer hose C-Lock Couplers. For additional information, refer to WIPERS AND WASHERS .
    G07474439
  7. NOTE: Index-mark the hood hinge location to aid in hood installation.
    NOTE: RH shown in illustration, LH similar.

    Remove the 4 bolts (2 shown in illustration) and the hood.

    G07474440
  8. NOTE: LH shown in illustration, RH similar.

    If equipped, remove the 4 nuts (2 shown in illustration) and the strut tower cross brace.

    G07487088
  9. If equipped, detach the 2 retainers and remove the engine appearance cover.
    G07487089
  10. Remove the 2 LH cowl vent screen plastic rivets.
    G07487023
  11. Lift the cowl screen and remove the bolt and ground strap.
    • Detach the wiring harness retainer from the cowl.
      G07487024
  12. Remove the engine Air Cleaner (ACL) and ACL outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .
  13. Remove the degas bottle. For additional information, refer to ENGINE COOLING .
  14. Remove the accessory drive belt and A/C compressor belt. For additional information, refer to ACCESSORY DRIVE .
  15. Disconnect the upper and lower radiator hoses from the thermostat housing.
    G07987154
  16. Disconnect the fuel supply tube quick connect coupling from the fuel rail. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION .
    G07987155
  17. Disconnect Evaporative Emission (EVAP) tube from intake manifold. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION .
    • Detach the EVAP tube retainer from the intake manifold.
      G07987156
  18. Detach the fuel supply tube and EVAP tube retainer from the LH valve cover and position aside.
    G07987157
  19. Disconnect the brake booster vacuum hose from the engine.
    G07987158
  20. Disconnect the engine wiring harness electrical connector.
    • Detach the wiring harness pin-type retainer from the bracket.
      G07987159
  21. Disconnect the middle PCM electrical connector.
    • Detach the PCM wiring harness pin-type retainer.
      G07987160
  22. Disconnect the 2 heater hose couplings (1 shown in illustration) at the RH rear of the engine. For additional information, refer to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION AND DIAGNOSTICS .
    G07987161
  23. NOTE: RH shown in illustration, LH similar.

    Detach and disconnect the RH and LH Heated Oxygen Sensor (HO2S) electrical connectors.

    G07987218
  24. Remove the nut and disconnect the generator B+ cable.
    G07987163
  25. Disconnect the generator electrical connector.
    • Detach the generator wiring harness retainer from the valve cover stud bolt.
      G07987164
  26. Remove the nut and the LH valve cover stud bolt wiring harness bracket.
    G07489664
  27. If equipped, disconnect the block heater electrical connector.
  28. Install the LH engine lift eye.
    G07489665
  29. Detach the wiring harness retainer from the A/C compressor stud bolt.
    G07987134
  30. Remove the A/C compressor nut and the stud.
    G07987168
  31. Loosen the A/C compressor bolt and stud bolt and position the A/C compressor aside.
    G07987225
  32. Install the RH front lift eye.
    G07489666
  33. NOTE: RH shown in illustration, LH similar.

    Remove the RH and LH engine mount-to-engine bracket mount nuts.

    G07489663
  34. Remove the 3 bolts and lower the underbody shield.
    G07474057
  35. Remove the drain plug and drain the engine oil.
    • Install the drain plug and tighten to 27 Nm (20 lb-ft).
      G07958791
  36. Remove and discard the engine oil filter.
    G07986902
  37. NOTE: RH shown in illustration, LH similar.

    Remove the 4 nuts (2 shown in illustration) and the front crossmember brace.

    G07474214
  38. Remove the starter motor. For additional information, refer to STARTING SYSTEM .
  39. Remove the 2 pin-type retainers and the access cover.
    G07476065
  40. NOTE: LH shown in illustration, RH similar.

    Remove and discard the 2 LH and RH catalytic converter-to-exhaust manifold nuts.

    G07958937
  41. Remove the bolt and the ground wire from the rear of the RH cylinder head.
    G07986887
  42. Detach the 2 wiring harness retainers (1 shown in illustration) from the 2 upper transmission stud bolts.
    G07987235
  43. Remove the 4 upper bellhousing-to-engine bolt and stud bolts (2 shown in illustration).
    G07987236
  44. Loosen the engine-to-bellhousing bolt.
    G07958998
  45. Loosen the LH bellhousing-to-oil pan bolt.
    G07987238
  46. Remove the oil pan-to-bellhousing bolt.
    G07958999
  47. Remove the LH bellhousing-to-engine bolt and LH bellhousing-to-oil pan stud bolt.
    G07987240
  48. Remove the nut from the rear side of the RH engine mount bracket stud bolt and position the wiring harness retainer aside.
    G07987187
  49. Detach the wiring harness retainer from the front side of the RH engine mount bracket stud bolt and position aside.
    G07987242
  50. Remove the stud bolt from the front side of the RH engine mount bracket.
    G07987243
  51. Remove the bolt from the front side of the LH engine mount bracket.
    G07987190
  52. Raise the underbody shield and install the 3 bolts for clearance for the floor crane.
    • Do not torque at this time.
      G07474057
  53. NOTE: Do not support the transmission by the fluid pan, failure to follow this instruction may result in serious damage to the transmission.

    Support the front of the transmission with a suitable floor jack and a block of wood.

  54. Remove the engine-to-bellhousing bolt.
    G07958998
  55. Remove the LH bellhousing-to-oil pan bolt.
    G07987247
  56. Using the Floor Crane and Spreader Bar, support the engine.
    G07987194
  57. Remove the 2 LH engine mount bracket bolts and remove the bracket.
    G07987195
  58. Remove the RH engine mount bracket bolt, stud bolt and remove the bracket.
    G07987196
  59. Using the Floor Crane and Spreader Bar, remove the engine.
    G07987194
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