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Home >> Ford >> 2012 >> Explorer Base, 3.5 8, AWD, 6F50 >> Repair and Diagnosis >> External Pages >> Different car >> Section 175 (Clutch) >> Removal And Installation >> Clutch Disc and Pressure Plate - 5.0L >> Installation

Clutch Disc and Pressure Plate - 5.0L: Installation

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  1. Inspect the flywheel. Refer to FLYWHEEL RUNOUT CHECK .
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  2. NOTE: If installing a new pressure plate and/or flywheel, align the paint dot on the pressure plate as close as possible to the paint dot on the flywheel or a clutch system vibration can occur.
    NOTE: If installing the original pressure plate, align it using the index-marks made during removal or a clutch system vibration can occur.
    NOTE: Always install new pressure plate bolts.

    Using a clutch aligner, position the clutch disc on the flywheel. If installing the original pressure plate, align the pressure plate to the flywheel using the index-marks made during removal. If installing a new pressure plate, align the pressure plate to the flywheel using the paint dots. Install the 9 new pressure plate bolts by turning the bolts 1 turn at a time in a star pattern until the clutch is fully secured.

    • Tighten the pressure plate bolts in 2 stages, in the sequence shown below.
      • Stage 1: Tighten to 63 Nm (46 lb-ft).
      • Stage 2: Tighten an additional 60 degrees.
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  3. NOTE: Before securing the transmission to the engine, connect the clutch hydraulic tube to the slave cylinder.

    Install the transmission. Refer to MANUAL TRANSAXLE/TRANSMISSION - MT82 GETRAG 6-SPEED .

  4. Bleed the clutch hydraulic system. Refer to MANUAL TRANSAXLE/TRANSMISSION AND CLUTCH - GENERAL INFORMATION .
  5. After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure.