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Section 123 (Manual Transaxle/Transmission - Tr6060): Removal: Transmission

WARNING: This page is about a different car, the 2013 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOLS

G06126910
 Disconnect Tool, Transmission Cooler Line
307-569
MATERIAL SPECIFICATIONS

Item Specification
Thread Sealant with PTFE
TA-24		 WSK-M2G350-A2
WARNING: Do not breathe dust or use compressed air to blow dust from storage containers or friction components. Remove dust using government-approved techniques. Friction component dust may be a cancer and lung disease hazard. Exposure to potentially hazardous components may occur if dusts are created during repair of friction components, such as brake pads and clutch discs. Exposure may also cause irritation to skin, eyes and respiratory tract, and may cause allergic reactions and/or may lead to other chronic health effects. If irritation persists, seek medical attention or advice. Failure to follow these instructions may result in serious personal injury.
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to JACKING & LIFTING .
  2. Disconnect the battery ground cable. Refer to BATTERY, MOUNTING AND CABLES .
  3. If equipped, remove the 4 nuts and the strut tower cross brace.
    Fig 1: Locating Strut Tower Cross Brace And Mounting Nuts
    G06382235Courtesy of FORD MOTOR CO.
  4. Position the floor console finish panel aside.
    Fig 2: Locating Floor Console Finish Panel
    G07488906Courtesy of FORD MOTOR CO.
  5. Remove the 2 upper gearshift lever bolts and the upper gearshift lever.
    Fig 3: Locating Upper Gearshift Lever Bolts
    G07488897Courtesy of FORD MOTOR CO.
  6. Using a holding device, hold the steering wheel in the straight-ahead position.
    Fig 4: Holding Steering Wheel In Straight-Ahead Position Using Holding Device
    G06063988Courtesy of FORD MOTOR CO.
  7. Remove the 2 steering column dash boot bearing nuts.
    Fig 5: Locating Steering Column Dash Boot Bearing Nuts
    G06394907Courtesy of FORD MOTOR CO.
  8. Remove the catalytic converter assembly (H-pipe). Refer to EXHAUST SYSTEM .
  9. If equipped, remove the 9 screws and the lower air deflector.
    Fig 6: Locating Lower Air Deflector Mounting Screws
    G06395449Courtesy of FORD MOTOR CO.
  10. Loosen the 2 crossmember brace nuts.
    Fig 7: Locating Crossmember Brace Nuts
    G08645281Courtesy of FORD MOTOR CO.
  11. Remove the 6 crossmember brace bolts and remove the crossmember brace.
    Fig 8: Locating Crossmember Brace Bolts
    G08645282Courtesy of FORD MOTOR CO.
  12. NOTE: Index-mark the driveshaft flange and pinion flange, and the driveshaft flange and transmission output shaft flange.

    Remove the driveshaft. Refer to DRIVESHAFT .

  13. Remove the starter motor. Refer to STARTING SYSTEM .
  14. Remove the 4 subframe cross brace nus and the subframe cross brace.
    Fig 9: Locating Subframe Cross Brace
    G06382494Courtesy of FORD MOTOR CO.
  15. NOTE: If transmission disassembly is required, drain the transmission fluid.

    Remove the drain plug and drain the transmission fluid.

    • Clean the drain plug. Apply threadlock and sealer to the plug threads and install the drain plug.
    • Tighten to 27 Nm (20 lb-ft).
      Fig 10: Locating Drain Plug
      G06384296Courtesy of FORD MOTOR CO.
  16. Remove the 2 gearshift lever nuts.
    Fig 11: Locating Gearshift Lever Nuts
    G06384303Courtesy of FORD MOTOR CO.
  17. Position a transmission jack and support the transmission.
  18. Remove the transmission crossmember. Refer to UNI-BODY, SUBFRAME AND MOUNTING SYSTEM .
  19. NOTE: Do not allow the steering wheel to rotate while the steering column intermediate shaft is disconnected or damage to the clockspring can result. If there is evidence that the wheel has rotated, remove and recenter the clockspring. For additional information, refer to SUPPLEMENTAL RESTRAINT SYSTEM .

    Remove and discard the steering column shaft pinch bolt and disconnect the steering column shaft.

    Fig 12: Locating Steering Column Shaft Pinch Bolt
    G07488668Courtesy of FORD MOTOR CO.
  20. Using two adjustable jackstands, support the subframe.
    Fig 13: Supporting Subframe Using Adjustable Jackstands
    G07488669Courtesy of FORD MOTOR CO.
  21. NOTE: Mark the bolts and the crossmember for assembly reference.
    NOTE: LH shown, RH similar.

    Remove the 4 rear subframe bolts.

    Fig 14: Locating Rear Subframe Bolts
    G06393285Courtesy of FORD MOTOR CO.
  22. NOTE: LH shown, RH similar.

    Loosen but do not remove the 4 front subframe nuts.

    Fig 15: Locating Front Subframe Nuts
    G06393284Courtesy of FORD MOTOR CO.
  23. Using the adjustable jackstands, lower the subframe 26 mm (1.023 in).
  24. Partially lower the transmission.
  25. Remove the wiring harness retaining nut.
    Fig 16: Locating Wiring Harness Retaining Nut
    G07488920Courtesy of FORD MOTOR CO.
  26. Disconnect the wiring harness from the LH side of the transmission and position the wiring harness aside.
    • Disconnect the reverse lockout solenoid electrical connector.
    • Disconnect the 2 wiring harness clips.
  27. Disconnect the wiring harness from the RH side of the transmission and position the wiring harness aside.
    • Disconnect the OSS sensor electrical connector.
    • Disconnect the reverse lamp switch electrical connector.
    • Disconnect the 2 wiring harness clips.
  28. NOTE: Do not spill brake fluid on painted or plastic surfaces or damage to the surface may occur. If brake fluid is spilled onto a painted or plastic surface, immediately wash the surface with water.

    Release the clutch hydraulic tube clip and disconnect the clutch hydraulic tube from the clutch slave cylinder connector.

    • Drain the fluid into a container.
      Fig 17: Locating Clutch Hydraulic Tube And Clip
      G06384310Courtesy of FORD MOTOR CO.
  29. Remove the 2 engine spacer plate-to-transmission bolts.
    Fig 18: Locating Engine Spacer Plate-To-Transmission Bolts
    G07488662Courtesy of FORD MOTOR CO.
  30. Remove the cooler tube bracket nut.
    G08645293
  31. Remove the cooler tube secondary latch.
    G08645294
  32. Using the Transmission Cooler Line Disconnect Tool, disconnect the transmission cooler tube.
    G08645295
  33. NOTE: Use a Jiffy-tite quick disconnect tool.

    Disconnect the cooler tube from the transmission connector.

    • Drain the fluid into a container.
      G08645296
  34. WARNING: Always secure transmission, transfer case, and axle assemblies to their service jack. Avoid obstructions while lowering and raising the jack. Improperly secured assemblies or contact with obstructions may cause the assembly to fall off the jack, which could result in serious personal injury.

    Remove the 6 transmission-to-engine bolts and the transmission-to-engine stud bolt.

  35. NOTE: Disconnect the wiring harness clip from the top of the transmission before rotating the transmission.

    Using the transmission jack, rotate the transmission 45 degrees clockwise. Pull the transmission rearward until the input shaft is clear of the pressure plate, then lower the transmission from the vehicle.

    • Disconnect the wiring harness clip from the top of the transmission.
      Fig 19: Locating Transmission Assembly
      G06384313Courtesy of FORD MOTOR CO.
  36. If necessary, remove the gearshift lever assembly.
    1. Insert a tool into the lower holes to unlock the clips.
    2. Rotate the gearshift lever retainers, then remove the retainers.
    3. Remove the gearshift lever bolt.
    4. Remove the gearshift lever assembly.
      Fig 20: Locating Gearshift Lever Assembly
      G06384314Courtesy of FORD MOTOR CO.
  37. NOTE: Use a Jiffy-tite quick disconnect tool.

    If necessary, disconnect the cooler tube from the transmission connector.

    • Drain the fluid into a container.
      G08645299
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