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Home >> Ford >> 2012 >> Explorer Base, 3.5 8, AWD, 6F50 >> Repair and Diagnosis >> External Pages >> Different car >> Section 122 (Manual Transaxle/Transmission - Mt82 GETRAG 6-Speed) >> Disassembly And Assembly Of Subassemblies >> Transmission Case >> Disassembly

Transmission Case: Disassembly

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  1. Remove the 8 bearing retaining bolts.
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  2. Using the Input Shaft Bearing Installer and the Handle, remove the input shaft bearing.
    • Inspect the input shaft bearing for wear or damage. Install a new bearing as necessary.
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  3. Using the Input Shaft Bearing Installer and the Handle, remove the countershaft bearing.
    • Inspect the countershaft bearing for wear or damage. Install a new bearing as necessary.
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  4. If replacing the transmission case, remove the clutch slave cylinder tube retaining clip.
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  5. If replacing the transmission case, remove the transmission case vent tube.
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  6. Using a brass drift, tap the dowel pins flush with the transmission case.
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  7. Remove the reverse idler gear bracket bolt and the reverse idler gear assembly.
    • Inspect the reverse idler gear for wear or damage. Install a new gear as necessary.
    • Inspect the reverse idler gear needle bearing and shaft for wear or damage. Install new components as necessary.
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  8. Remove the 4 bearing retaining bolts.
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  9. Using the Bushing Installer and the Handle, remove the output shaft bearing.
    • Inspect the output shaft bearing for wear or damage. Install a new bearing as necessary.
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  10. If replacing the transmission case, use the Detent Remover and the Slide Hammer to remove the shift shaft detent.
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  11. If leakage is present, remove the shift shaft seal.
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  12. Clean and inspect the front and rear transmission cases.
    • Inspect the shift shaft and shift rail bearings for wear or damage. Install new components as necessary.
    • Inspect the rear countershaft bearing for wear or damage. Install a new rear transmission case as necessary.