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Home >> Ford >> 2012 >> Explorer Base, 3.5 8, AWD, 6F50 >> Repair and Diagnosis >> External Pages >> Different car >> Section 122 (Manual Transaxle/Transmission - Mt82 GETRAG 6-Speed) >> Disassembly And Assembly Of Subassemblies >> Output Shaft >> Disassembly

Output Shaft: Disassembly

WARNING: This page is about a different car, the 2013 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Hand-tighten the Bearing Puller to prevent gear damage.
NOTE: Support the output shaft while using the press to prevent damage to the shaft or gears.
  1. Remove the 5th/6th gear synchronizer assembly snap ring.
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  2. Using the Bearing Puller and a hydraulic press, remove the 5th/6th gear synchronizer assembly.
    • Inspect the 5th/6th gear synchronizer assembly and the 6th gear synchronizer ring and cone for wear or damage. Install new components as necessary.
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  3. Remove the 6th gear.
    • Inspect the 6th gear for wear or damage. Install a new gear as necessary.
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  4. Remove the 6th gear needle bearing.
    • Inspect the 6th gear needle bearing for wear or damage. Install a new needle bearing as necessary.
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  5. Inspect the output shaft for scoring or worn or damaged splines. Install a new output shaft as necessary.
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