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Home >> Ford >> 2012 >> Explorer Base, 3.5 8, AWD, 6F50 >> Repair and Diagnosis >> External Pages >> Different car >> Section 105 (Transfer Case) >> Disassembly And Assembly >> Transfer Case - Mechanical Shift >> Mechanical Shift Transfer Case

Mechanical Shift Transfer Case

WARNING: This page is about a different car, the 2013 Ford F-550 Super Duty, 2013 Ford F-450 Super Duty, 2013 Ford F-350 Super Duty, and 2013 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Vehicles equipped with a TorqShift® transmission shown in illustration, TorqShift®6 transmission similar.
Fig 1: Exploded View Of Mechanical Shift Transfer Case
G08598791Courtesy of FORD MOTOR CO.
Item Part Number Description
1 7Z114 Locknut
2 7Z111 Washer
3 7B106 Lever assembly
4 7L013 Poppet screw
5 - O-ring seal
6 7219 Spring
7 7233 Poppet
8 7B215 Front output seal
9 7C016 Slinger
10 7B214 Front flange
11 7045 Hex locknut
12 7B215 Input seal
13 7079 Input bearing retaining ring
14 7005 Front half case
15 7034 Vent
16 7E440 Precision 3-position switch
17 7025 Ball bearing, front input
18 7N281 Front input bearing retaining ring
19 - Annulus gear (part of 7005)
20 7917 Annulus retaining ring
21 7R516 Lock plate retaining ring
22 7B066 Lock plate
23 7Z118 Front input gear thrust washer
24 7017 Input gear
25 7120 Pilot bearing
26 7Z213 Rear input gear thrust washer
27 7A398 Planetary carrier assembly
28 7100 Range shift sleeve
29 7183 Mode sleeve
30 7064 Hub retaining ring
31 7124 Mode hub
32 7064 Clutch gear retaining ring
33 7C215 Clutch gear
34 7W060 Drive sprocket hub
35 7177 Drive sprocket
36 7064 Sprocket retaining ring
37 7061 Mainshaft
38 7085 Rear retainer
39 7118 Needle bearing
40 7B215 Rear output seal
41 7C016 Slinger
42 7A443 Retainer bolt
43 7B214 Rear flange
44 7045 Nut
45 7A149 Oil pump assembly
46 7R141 Retaining ring
47 7030 Retaining ring
48 7015 Ball bearing
49 7A010 Fill plug
50 7A010 Drain plug
51 7A443 Rear case bolt
52 7D362 Dowel bushings
53 7E290 Chip collector magnet
54 7A098 Oil screen
55 7N148 Lower tube connector
56 7A210 Lower oil tube
57 7N148 Upper tube connector
58 7A210 Upper oil tube
59 7288 O-ring seal
60 7127 Needle bearing
61 7064 Sprocket retaining ring
62 7A029 Drive chain
63 7177 Driven sprocket
64 7061 Front output shaft
65 7049 Retaining ring
66 7025 Front oil pump ball bearing
67 7917 Front oil pump retaining ring
68 7F063 Sector assembly
69 7005 Rear case half
70 7219 Mode spring
71 7289 Mode fork assembly
72 7C430 Mode fork center pad
73 7C430 Mode fork end pads
74 7289 Range fork assembly
75 7C430 Range shift fork pad