General Procedure

NOTE: For specifications refer to the appropriate engine mechanical article. For 2.0L GTDI, refer to the GENERAL SPECIFICATIONS , or for 3.5L Ti-VCT, refer to the GENERAL SPECIFICATIONS tables.

NOTE: Use care when fitting piston rings to avoid possible damage to the piston ring or the cylinder bore.

NOTE: Piston rings should not be transferred from one piston to another.

NOTE: The cylinder bore must be within specification for taper and out-of-round.

Use a piston without rings to push a piston ring in a cylinder to the bottom of ring travel.

Fig 1: Pushing Piston Ring In Cylinder To Bottom Of Ring Travel
Courtesy of FORD MOTOR CO.
Use the Feeler Gauge Set to measure the top piston ring end gap and the second piston ring end gap.

Fig 2: Measuring Top And Second Piston Ring End Gap Using Feeler Gauge Set
Courtesy of FORD MOTOR CO.