Catalytic Converter - 2.0L GTDI: Removal

With the vehicle in NEUTRAL, position it on a hoist. REFER to JACKING AND LIFTING for lifting points.
Remove the HO2S . REFER to HEATED OXYGEN SENSOR (HO2S) - 2.0L GTDI .
Remove the exhaust flexible pipe. REFER to Exhaust Flexible Pipe .
Disconnect the CMS electrical connector and detach the wiring clip.

Fig 1: View Of CMS Electrical Connector And Wiring Clip
Courtesy of FORD MOTOR CO.
Remove the 2 catalytic converter-to-bracket nuts, spacer plate and 2 spacers.

Fig 2: Location Of Catalytic Converter-To-Bracket Nuts
Courtesy of FORD MOTOR CO.
NOTE: Removing the catalytic converter-to-turbocharger clamp may be difficult. Use care not to scratch or gouge the catalytic converter or turbocharger flanges or sealing surfaces. Scratches and gouges may cause exhaust leaks.

NOTE: Note the position of the catalytic converter-to-turbocharger clamp for installation.

Remove and discard the catalytic converter-to-turbocharger clamp, then remove the catalytic converter and discard the gasket.

Fig 3: Removing Catalytic Converter-To-Turbocharger Clamp
Courtesy of FORD MOTOR CO.