Catalytic Converter - 2.0L GTDI: Installation

Install the new gasket on the catalytic converter.

Fig 1: Identifying Catalytic Converter Gasket
Courtesy of FORD MOTOR CO.
NOTE: Position the new catalytic converter-to-turbocharger clamp in the position noted during removal.

Position the new catalytic converter-to-turbocharger clamp on the catalytic converter inlet flange.

Fig 2: Locating Catalytic Converter-To-Turbocharger Clamp On Catalytic Converter Inlet Flange
Courtesy of FORD MOTOR CO.
NOTE: Do not tighten the 2 catalytic converter-to-bracket nuts at this time.

Install the catalytic converter along with the catalytic converter-to-bracket spacers, spacer plate and loosely install the 2 nuts.

Fig 3: Location Of Catalytic Converter-To-Bracket Nuts
Courtesy of FORD MOTOR CO.
Install the new catalytic converter-to-turbocharger clamp over both the catalytic converter inlet flange and the turbocharger outlet flange.
- Tighten to 20 Nm (177 lb-in).
Fig 4: View Of Catalytic Converter-To-Turbocharger Clamp
Courtesy of FORD MOTOR CO.
Tighten the 2 catalytic converter-to-bracket nuts.
- Tighten to 25 Nm (18 lb-ft).
Fig 5: Location Of Catalytic Converter-To-Bracket Nuts
Courtesy of FORD MOTOR CO.
Connect the CMS electrical connector and attach the wiring clip.

Fig 6: View Of CMS Electrical Connector And Wiring Clip
Courtesy of FORD MOTOR CO.
Install the exhaust flexible pipe. REFER to Exhaust Flexible Pipe .
Install the HO2S . REFER to HEATED OXYGEN SENSOR (HO2S) - 2.0L GTDI .
Start the engine and check for exhaust leaks.