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Home >> Ford >> 2012 >> Explorer Base, 3.5 8, AWD, 6F50 >> Repair and Diagnosis >> Body & Frame >> Frames, Subframes & Crossmembers >> Body System - Uni-Body, SUBFRAME & Mounting System >> Removal And Installation >> Subframe - Rear >> Installation

Subframe - Rear: Installation

  1. Position the subframe to the vehicle and loosely install the 2 new rear subframe rearward bolts.
    Fig 1: Locating Rear Subframe Assembly Bracket Rearward Bolt
    G06286272Courtesy of FORD MOTOR CO.
  2. Position the 2 rear subframe assembly brackets and loosely install the 2 new rear subframe forward bolts.
    Fig 2: View Of Rear Subframe Bracket Bolt
    G06071386Courtesy of FORD MOTOR CO.
  3. Align the subframe to the alignment marks made during removal.
  4. Tighten the 2 new rear subframe rearward bolts.
    • Tighten to 200 Nm (148 lb-ft).
  5. Tighten the 2 new rear subframe forward bolts.
    • Tighten to 200 Nm (148 lb-ft).
  6. Install the 4 new rear subframe assembly bracket bolts.
    • Tighten to 55 Nm (41 lb-ft).
  7. Position the 2 rear brake calipers and install the 4 rear brake caliper bolts.
    • Tighten to 33 Nm (24 lb-ft).
    Fig 3: Locating Rear Brake Caliper Mounting Bolts
    G06071384Courtesy of FORD MOTOR CO.
  8. Connect the parking brake cables to the brake calipers.
  9. NOTE: LH shown, RH similar.

    Position the LH and RH wheel opening parking brake cable brackets and install the wheel opening parking brake cable bracket bolts.

    • Tighten to 15 Nm (133 lb-in).
      Fig 4: Locating Wheel Opening Park Brake Cable Bracket Bolt
      G06071383Courtesy of FORD MOTOR CO.
  10. Position the rear parking brake cable bracket and install the rear parking brake cable bracket bolt.
    • Tighten to 15 Nm (133 lb-in).
      Fig 5: Locating Rear Park Brake Cable Bracket Bolt
      G06071382Courtesy of FORD MOTOR CO.
  11. Connect the RH parking brake cable to the front parking brake cable and the frame cable bracket.
  12. Adjust the parking brake cable tension. REFER to PARKING BRAKE CABLE TENSION RELEASE .
  13. Connect the subframe assembly main electrical connector.
    Fig 6: Locating Main Subframe Electrical Connector
    G06071381Courtesy of FORD MOTOR CO.
  14. Install the 2 new rear shock absorber lower bolts.
    • Tighten to 175 Nm (129 lb-ft).
      Fig 7: Locating Rear Shock Absorber Lower Bolt
      G08041855Courtesy of FORD MOTOR CO.
  15. Using a suitable jackstand, support the lower control arm.
  16. Position the sway bar and install the 2 new sway bar link upper nuts.
    • Tighten to 150 Nm (111 lb-ft).
  17. Remove the jackstand from the lower control arm.
  18. NOTE: If equipped, align the driveshaft using the index-mark made during removal.

    If equipped, position the driveshaft and install the 6 new driveshaft bolts.

    • Tighten to 25 Nm (18 lb-ft).
  19. Install the muffler and tail pipe. REFER to MUFFLER AND TAILPIPE - 2.0L GTDI, or 3.5L Ti-VCT.
  20. Install the rear wheels. REFER to WHEEL AND TIRE .