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Home >> Ford >> 2012 >> Explorer Base, 3.5 8, AWD, 6F50 >> Repair and Diagnosis >> Accessories & Equipment >> Headlights >> Exterior Lighting System >> Diagnostic Routine(S) >> Diagnostic Routine AN >> Pinpoint Test

Pinpoint Test

NOTE: Before beginning diagnostics, visually inspect the trailer tow connector mounted on the bumper for signs of corrosion or damage. Repair or install a new trailer tow connector as required.
  1. CHECK THE TRAILER ELECTRIC BRAKE CONTROLLER FOR A SHORTED OUTPUT
    1. Ignition ON.
    2. Measure:
      Trailer Tow Connector Ground
      G08036720
      G08036886
      Trailer Tow Connector Ground
      Pin Circuit Measurement / Action Pin Circuit
      3 CAT19 (BU)
      G08036887
      - Ground

    Is any voltage present? 

    • Yes: GO to .
    • No: GO to  3.
  2. CHECK THE TBC MODULE OUTPUT CIRCUIT FOR A SHORT TO VOLTAGE
    1. Disconnect: TBC Module.
    2. Measure:
      Trailer Tow Connector Ground
      G08036720
      G08036889
      Trailer Tow Connector Ground
      Pin Circuit Measurement / Action Pin Circuit
      3 CAT19 (BU)
      G08036890
      - Ground

    Is any voltage present? 

    • Yes: REPAIR the circuit.
    • No: INSTALL a new TBC module.
  3. CHECK THE TBC MODULE OUTPUT
    1. Ignition OFF.
    2. Set the gain on the trailer electric brake controller to the maximum setting.
    3. While applying the brake pedal, measure:
      Trailer Tow Connector Ground
      G08036720
      G08036892
      Trailer Tow Connector Ground
      Pin Circuit Measurement / Action Pin Circuit
      3 CAT19 (BU)
      G08036893
      - Ground

    Is the voltage greater than 11 volts? 

    • Yes: The vehicle is operating correctly. SEND the trailer to an authorized camper/trailer repair facility.
    • No: GO to .
  4. CHECK FOR VOLTAGE TO THE TRAILER TOW CONNECTOR (VEHICLE HARNESS)
    1. Disconnect: Trailer Tow Connector.
    2. NOTE: Make sure the gain is set to the maximum setting.

      While applying the brake pedal, measure:

      Trailer Tow Ground
      G08036894
      G08036895
      C4099 Ground
      Pin Circuit Measurement / Action Pin Circuit
      3 CAT19 (BU)
      G08036896
      - Ground

    Is the voltage greater than 11 volts? 

    • Yes: INSTALL a new trailer tow connector.
    • No: GO to .
  5. CHECK THE TBC MODULE VOLTAGE SUPPLY CIRCUIT FOR AN OPEN
    1. Disconnect: TBC Module.
    2. Measure:
      TBC Module Ground
      G08036897
      G08036898
      C2142 Ground
      Pin Circuit Measurement / Action Pin Circuit
      1 CAT18 (YE/OG)
      G08036899
      - Ground

    Is the voltage greater than 11 volts? 

    • Yes: GO to .
    • No: VERIFY the BJB fuse 3 (30A) is OK. If OK, REPAIR the circuit. If not OK, REFER to the appropriate OEM WIRING DIAGRAMS to identify the cause for the circuit short.
  6. CHECK THE TBC MODULE GROUND CIRCUIT FOR AN OPEN
    1. Measure:
      TBC Module TBC Module
      G08036900
      G08036901
      C2142 C2142
      Pin Circuit Measurement / Action Pin Circuit
      1 CAT18 (YE/OG)
      G08036902
      6 GD215 (BK/GY)

    Is the voltage greater than 11 volts? 

    • Yes: GO to .
    • No: REPAIR the circuit.
  7. CHECK THE STOPLAMP SWITCH INPUT TO THE TBC MODULE
    1. While applying the brake pedal, measure:
      TBC Module Ground
      G08036903
      G08036904
      C2142 Ground
      Pin Circuit Measurement / Action Pin Circuit
      2 CBP31 (BU/OG)
      G08036905
      - Ground

    Is the voltage greater than 11 volts? 

    • Yes: GO to  9.
    • No: VERIFY the BCM fuse 31 (5A) Is OK. If OK, GO to . If not OK, REFER to the appropriate OEM WIRING DIAGRAMS to identify the cause for the circuit short.
  8. CHECK THE STOPLAMP SWITCH INPUT CIRCUIT TO THE TBC MODULE FOR AN OPEN
    1. Disconnect: BCM C2280B.
    2. Measure:
      TBC Module BCM
      G08036906
      G08036907
      C2142 C2280B
      Pin Circuit Measurement / Action Pin Circuit
      2 CBP31 (BU/OG)
      G08036908
      4 CBP31 (BU/OG)

    Is the resistance less than 3 ohms? 

    • Yes: GO to  11.
    • No: REPAIR the circuit.
  9. CHECK THE TBC MODULE OUTPUT CIRCUIT FOR A SHORT TO GROUND
    1. Measure:
      TBC Module Ground
      G08036909
      G08036910
      C2142 Ground
      Pin Circuit Measurement / Action Pin Circuit
      3 CAT19 (BU)
      G08036911
      - Ground

    Is the resistance greater than 10, 000 ohms? 

    • Yes: GO to 10  .
    • No: REPAIR the circuit.
  10. CHECK THE TBC MODULE OUTPUT CIRCUIT FOR AN OPEN
    1. Connect a fused jumper wire:
      TBC Module TBC Module
      G08036912
      G08036913
      C2142 C2142
      Pin Circuit Measurement / Action Pin Circuit
      1 CAT18 (YE/OG)
      G08036914
      3 CAT19 (BU)
    2. Measure:
      Trailer Tow Ground
      G08036915
      G08036916
      C4099 Ground
      Pin Circuit Measurement / Action Pin Circuit
      3 CAT19 (BU)
      G08036917
      - Ground

    Is the voltage greater than 11 volts? 

    • Yes: INSTALL a new trailer electric brake controller.
    • No: REPAIR the circuit.
  11. CHECK FOR CORRECT BCM OPERATION
    1. Disconnect and inspect all BCM connectors.
    2. Repair:
      • corrosion (install new connector or terminals - clean module pins)
      • damaged or bent pins - install new terminals/pins
      • pushed-out pins - install new pins as necessary
    3. Reconnect the BCM connectors. Make sure they seat and latch correctly.
    4. Operate the system and determine if the concern is still present.

    Is the concern still present?