Removal And Installation: Turbocharger: Installation

NOTE: Tighten the 4 new turbocharger nuts in the sequence shown in the figure.

Install a new gasket, the turbocharger and 4 new nuts. Tighten the nuts in the sequence shown in the figure.
- Tighten to 50 Nm (37 lb-ft).
  
  Fig 1: Turbocharger Nuts Tightening Sequence
  Courtesy of FORD MOTOR CO.

NOTE: Install a new turbocharger oil drain tube and gaskets. By not doing so, the turbocharger oil drain tube may leak and cause engine damage.

Install the 4 bolts, a new turbocharger oil drain tube and 2 new gaskets.
- Tighten to 10 Nm (89 lb-in).
  
  Fig 2: Locating Turbocharger Oil Drain Tube Bolt
  Courtesy of FORD MOTOR CO.
Install the 2 bolts and the heat shield.
- Tighten to 10 Nm (89 lb-in).
  
  Fig 3: Locating Heat Shield Bolt
  Courtesy of FORD MOTOR CO.
Connect the 2 turbocharger vacuum hose connections.

Fig 4: Locating Turbocharger Vacuum Hoses Connections
Courtesy of FORD MOTOR CO.
Connect the 2 turbocharger electrical connectors.

Fig 5: Locating Turbocharger Electrical Connectors
Courtesy of FORD MOTOR CO.

NOTE: Install a new cylinder block oil to engine turbocharger pipe and new gaskets.

Install a new cylinder block oil to engine turbocharger pipe, new gaskets and the 2 bolts.
- Tighten to 25 Nm (18 lb-ft).
  
  Fig 6: Locating Cylinder Block Oil To Engine Turbocharger Pipe Bolts
  Courtesy of FORD MOTOR CO.
Connect the 2 vacuum hose connections to the turbocharger.

Fig 7: Locating Turbocharger Vacuum Hose Connections
Courtesy of FORD MOTOR CO.

NOTE: Both water outlet tube clamps must be installed between the 2 paint stripes on hoses.

Install the water outlet tube and the water inlet hose assembly.
- Connect the 2 water outlet tube clamps.
- Install the 2 bolts and new linked washers.
  - Tighten to 28 Nm (21 lb-ft).
    
    Fig 8: Locating Water Outlet Tube Clamps And Bolts
    Courtesy of FORD MOTOR CO.
Fill and bleed the cooling system. For additional information, refer to ENGINE COOLING .
Install the lower Charge Air Cooler (CAC) inlet tube and the turbocharger inlet pipe. For additional information, refer to the Exploded View in INTAKE AIR DISTRIBUTION & FILTERING .
Install the catalytic converter - 2.0L Gasoline Turbocharged Direct Injection (GTDI). For additional information, refer to EXHAUST SYSTEM .
If equipped, remove the splash shield.