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Home >> Ford >> 2011 >> Fiesta SEL, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Automatic Transmission - Automatic Shifting Manual Transmission/Transaxle) >> Removal And Installation >> Clutch >> Removal

Removal And Installation: Clutch: Removal

WARNING: This page is about a different variant/trim than selected.
WARNING: Do not breathe dust or use compressed air to blow dust from storage containers or friction components. Remove dust using government-approved techniques. Friction component dust may be a cancer and lung disease hazard. Exposure to potentially hazardous components may occur if dusts are created during repair of friction components, such as brake pads and clutch discs. Exposure may also cause irritation to skin, eyes and respiratory tract, and may cause allergic reactions and/or may lead to other chronic health effects. If irritation persists, seek medical attention or advice. Failure to follow these instructions may result in serious personal injury.
NOTE: After installation of the transaxle be sure to perform the Clutch Adaptive Learning procedure or transaxle damage can occur. Refer to CLUTCH ADAPTIVE LEARNING  in this information.
  1. Remove the transaxle from the vehicle. For additional information, refer to TRANSAXLE  in this information.
  2. Install the special tools.
    Fig 1: Identifying Special Tools
    G06939273Courtesy of FORD MOTOR CO.
  3. Position the transaxle on its back.
  4. Remove the clutch motors. For additional information, refer to CLUTCH MOTOR - NO. 1  and CLUTCH MOTOR - NO. 2  in this information.
  5. Remove and discard the clutch hub snap ring.
    Fig 2: Locating Clutch Hub Snap Ring
    G06939274Courtesy of FORD MOTOR CO.
    6. NOTE: Mark the clutch hub and the clutch for installation.
    Fig 3: Locating Clutch Hub
    G06939275Courtesy of FORD MOTOR CO.
  6. Remove the clutch hub.
  7. Install the special tools.
    Fig 4: Installing Special Tools Onto Transaxle Case
    G06939276Courtesy of FORD MOTOR CO.
  8. Using the special tools, push the clutch down a maximum of 5 Nm (44 lb-in) to release the pressure from the hollow input shaft snap ring.
    Fig 5: Releasing Hollow Input Shaft Snap Ring Using Special Tools
    G06939277Courtesy of FORD MOTOR CO.
  9. Remove and discard the hollow input shaft snap ring.
    Fig 6: Locating Hollow Input Shaft Snap Ring
    G06939278Courtesy of FORD MOTOR CO.
  10. Install the special tools
    NOTE: Make sure the angled lifting leg is in the location shown in illustration.
    NOTE: Make sure the lifting legs are in the locations shown in illustration.
    Fig 7: Identifying Special Tools
    G06939279Courtesy of FORD MOTOR CO.
  11. Install the special tools.
    Fig 8: View Of Special Tools
    G06939280Courtesy of FORD MOTOR CO.
  12. Turn the center bolt with approximately 5 Nm (44 lb-in) of force on the special tool until the clutch is free of the input shaft.
    Fig 9: Locating Center Bolt
    G06939281Courtesy of FORD MOTOR CO.
  13. Remove the clutch as an assembly with the special tools.
    Fig 10: Removing Clutch Assembly Using Special Tools
    G06939282Courtesy of FORD MOTOR CO.
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