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Home >> Ford >> 2011 >> Fiesta SEL, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Automatic Transmission - Automatic Shifting Manual Transmission/Transaxle) >> Removal And Installation >> Clutch >> Installation

Removal And Installation: Clutch: Installation

WARNING: This page is about a different variant/trim than selected.
  1. If installing a new clutch go to step  19.
  2. Install the special tool in a vise.
    NOTE: Make sure the special tool washer is also installed.
    Fig 1: Installing Special Tool In Vise
    G06939283Courtesy of FORD MOTOR CO.
  3. Place the clutch on the special tool.
    Fig 2: Placing Clutch On Special Tool
    G06939284Courtesy of FORD MOTOR CO.
  4. Install the special tool loosely on the clutch.
    Fig 3: Installing Special Tool On Clutch
    G06939285Courtesy of FORD MOTOR CO.
  5. Install the special tool on the clutch ensuring the legs are inserted in the slots.
    Fig 4: Installing Special Tool On Clutch
    G06939286Courtesy of FORD MOTOR CO.
  6. Turn the special tool clockwise to the stops.
    Fig 5: Turning Special Tool
    G06939287Courtesy of FORD MOTOR CO.
  7. Tighten the special tool until the 3 clutch 1 locks can be locked in place by hand.
    Fig 6: Tightening Special Tool Clutch Locks
    G06939288Courtesy of FORD MOTOR CO.
  8. Install the special tool loosely on the clutch.
    Fig 7: Installing Special Tool On Clutch
    G06939289Courtesy of FORD MOTOR CO.
  9. Using the special tool, move the clutch self adjuster counter clockwise to the stop.
    Fig 8: Moving Clutch Self Adjuster Counter Using Special Tool
    G06939290Courtesy of FORD MOTOR CO.
  10. Using the special tool, compress the clutch to the stops on the clutch. The locks on clutch 2 will then lock.
    NOTE: An audible click can be heard when the clutch locks lock.
    Fig 9: Installing Special Tool On Clutch
    G06939291Courtesy of FORD MOTOR CO.
  11. Remove the special tools.
    Fig 10: Identifying Special Tools
    G06939292Courtesy of FORD MOTOR CO.
  12. Visually check the locks to make sure they have locked. 3 locks shown in illustration, 12 total.
    Fig 11: Locating Clutch Locks
    G06939293Courtesy of FORD MOTOR CO.
  13. If installing a used clutch, verify the clutch is not worn or damaged. Follow the next 2 steps to check for clutch wear.
  14. Check clutch 1 for wear by measuring the distance between the adjuster ring 1 long hole and lever 1 spring. If the measurement is 26 mm (1.023 in) or less replace the clutch assembly.
    Fig 12: Measuring Distance Between Adjuster Ring 1 Long Hole And Lever 1 Spring
    G06939294Courtesy of FORD MOTOR CO.
  15. Check clutch 2 for wear by measuring the distance between adjuster ring 2 and the cover. If the measurement is 15 mm (0.59 in) or less replace the clutch assembly.
    Fig 13: Measuring Distance Between Adjuster Ring 2 And Cover
    G06939295Courtesy of FORD MOTOR CO.
  16. Apply a small amount of transmission fluid on the bearing surface on the input shaft.
    Fig 14: Locating Transmission Fluid On Bearing Surface On Input Shaft
    G06939296Courtesy of FORD MOTOR CO.
  17. Apply a small amount of grease to the splines of the input shafts.
    Fig 15: Locating Input Shafts
    G06939297Courtesy of FORD MOTOR CO.
  18. Verify the Z-washers are installed correctly.
    Fig 16: Locating Z-Washers
    G06939298Courtesy of FORD MOTOR CO.
    19. NOTE: Verify that the clutch locks are locked prior to installation or the transaxle may not operate correctly and damage can occur. If the clutch locks are not locked go to step  2 within this procedure.
    Fig 17: Removing Clutch Assembly Using Special Tools
    G06939299Courtesy of FORD MOTOR CO.
  19. Using the special tools, install the clutch in the transaxle.
  20. Remove all the special tools.
    Fig 18: Locating Special Tools
    G06939300Courtesy of FORD MOTOR CO.
  21. Install the special tools onto the transaxle case.
    Fig 19: Installing Special Tools Onto Transaxle Case
    G06939301Courtesy of FORD MOTOR CO.
  22. Using the special tools, push the clutch down with approximately 5 Nm (44lb-in) of force until seated on the input shaft bearing and the snap-ring groove is visible.
    NOTE: Do not over tighten or damage can occur to the special tools.
    Fig 20: Releasing Hollow Input Shaft Snap Ring Using Special Tools
    G06939302Courtesy of FORD MOTOR CO.
  23. Install the new hollow input shaft snap ring.
    NOTE: Make sure the hollow input shaft snap ring is fully seated.
    Fig 21: Locating Hollow Input Shaft Snap Ring
    G06939303Courtesy of FORD MOTOR CO.
  24. Install the clutch hub.
    NOTE: Make sure you align the marks made on the clutch hub and clutch during removal.
    Fig 22: Locating Clutch Hub
    G06939304Courtesy of FORD MOTOR CO.
  25. Install the new clutch hub snap ring in the position shown in illustration.
    Fig 23: Locating Clutch Hub Snap Ring
    G06939305Courtesy of FORD MOTOR CO.
  26. Using the special tool, release the clutch 1 locks and then clutch 2 locks by slowly turning the special tool counterclockwise. An audible click will be heard when the clutch locks are released.
    NOTE: Do not turn more than 12 turns or damage can occur to the clutch actuator engagement lever.
    Fig 24: Releasing Clutch Locks Using Special Tool
    G06939306Courtesy of FORD MOTOR CO.
  27. Install the clutch motors. For additional information, refer to CLUTCH MOTOR - NO. 1  and CLUTCH MOTOR - NO. 2  in this information.
  28. Install the transaxle in the vehicle. For additional information, refer to TRANSAXLE  in this information.
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