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Power Transfer Unit (PTU): Material

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ITEM SPECIFICATION CHART

Item Specification
Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant XY-75W140-QL (US); CXY-75W140-1L (Canada) WSL-M2C192-A and GL-5
Silicone Gasket and Sealant TA-30 WSE-M4G323-A4
Fig 1: Power Transfer Unit (PTU) Replacement Components With Torque Specifications
G07443057Courtesy of FORD MOTOR CO.
ITEM DESCRIPTION CHART

Item Part Number Description
1 7251 Power Transfer Unit (PTU)
2 W706822-S PTU  -to-transaxle bolts (3 required)
3 W500121-S PTU  -to-transaxle bolt (M10)
4 7034 Vent tube
5 W710926 PTU  bracket-to-PTU  bolts (2.5L) (2 required)
6 W500034 PTU  bracket-to-engine bolts (2.5L) (4 required)
7 3K305 PTU  -to-engine bracket (2.5L)
8 W707385-S PTU  -to-engine bracket bolts (3.0L) (6 required)
9 3K305 PTU  -to-engine bracket (3.0L)

All vehicles 

    NOTE: If necessary, install a new halfshaft seal - RH, All Wheel Drive (AWD). For additional information, refer to AUTOMATIC TRANSAXLE/TRANSMISSION - 6F35 article.
  1. Position the Power Transfer Unit (PTU) to the transaxle.
  2. Install the 3 PTU  -to-transaxle bolts.
    • Tighten to 70 Nm (52 lb-ft).
  3. Install the PTU  -to-transaxle bolt (M10).
    • Tighten to 47 Nm (35 lb-ft).
  4. Connect the PTU  vent tube.

    Except hybrid vehicles 

  5. Install the PTU  -to-engine bracket and the 6 bracket bolts.
    • Tighten to 48 Nm (35 lb-ft).

    Hybrid vehicles 

  6. Install the PTU  -to-engine bracket.
    1. Install the bracket with the outer PTU  bracket-to-PTU  bolt together.
    2. Install the inner PTU  bracket-to-PTU  bolt.
    3. Install the 4 PTU  -to-engine bracket bolts.
    • Tighten to 48 Nm (35 lb-ft).
  7. Install the exhaust bracket and the 2 bolts.
    • Tighten to 25 Nm (18 lb-ft).

    Vehicles equipped with 2.5L and hybrid 

  8. Install the exhaust bracket and the 2 nuts.
    • Tighten to 36 Nm (27 lb-ft).

    Vehicles equipped with 3.0L 

  9. Install the catalytic converter - 3.0L RH. For additional information, refer to EXHAUST SYSTEM article.
    • All vehicles
  10. Install the crossmember brace and the 4 bolts  .
    • Tighten to 40 Nm (30 lb-ft).
    Fig 2: Remove/Install Crossmember Brace And Bolts
    G07443058Courtesy of FORD MOTOR CO.
  11. Install the driveshaft. For additional information, refer to DRIVESHAFT article.
  12. Install the intermediate shaft. For additional information, refer to FRONT DRIVE HALFSHAFTS article.
  13. Install the exhaust as required. For additional information, refer to EXHAUST SYSTEM article.
    14. NOTE: The fluid level must be even with the bottom of the filler hole with the vehicle on flat, level ground.
    Fig 3: Locating Fill Plug
    G07443059Courtesy of FORD MOTOR CO.
  14. Remove the fill plug and fill the PTU  with specified lubricant.
  15. Apply silicone sealant to the fill plug threads and install the plug.
    • Tighten to 34 Nm (25 lb-ft).
  16. Check the transmission fluid level. For additional information, refer to Transmission Fluid Check under Preliminary Inspection in AUTOMATIC TRANSAXLE/TRANSMISSION - 6F35 article.
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